
































































> I ' 













Catalogue contain¬ 
ing useful informa¬ 
tion in connection 
with the use 

SILICA MAGNESIA 
CHROME AND 
FIRE CLAY BRICK 
and various 
REFRACTORIES 



* > 

3 3 3 

> •> 

> r i> 

as furnished by the 

HarbisoroWalkor 

Refractories Co. 

Pittsburgh, Pa. 



Copyright 1911 by Harbison-Walker Refractories Co. 















Harbison-Walker Refractories Co., Pittsburgh, Pa. 

\ v 

BIRMINGHAM WORKS 

\\ 7”E> have recently erected at Wylam, near 
* * Birmingham, Ala., a plant for the 
manufacture of the highest grade silica 
and fire clay brick, where a full line of 
standard shapes is carried in stock. 


PLANTS IN 

Pennnsylvania, Ohio, Indiana, 
Alabama and Kentucky. 


SALES OFFICES AT 

Pittsburgh, ChicagQ, \ Philadelphia, New 
York and Birmingham. 


Total Daily Capacity of All Works * 
1,200,000 Brick 

© Cl. A 3 0 313 3 

VI*. i 










Harbison-Walker Refractories Co., Pittsburgh, Pa. 


FIRE BRICK DEPARTMENT 

OOD material is the factor of supreme 
importance in all manufacturing busi¬ 
ness. During the growth and expansion of the 
fire brick business from small beginnings to 
the present output — corresponding to the 
growth and demands of the iron and steel in¬ 
dustries — it has been the aim of this Company 
to maintain the lead in supplying all demands 
for high grade fire brick and refractory ma¬ 
terial. To this end, all clay deposits, seemingly 
worthy of investigation, have been core drilled, 
the best experts employed and record maps 
placed on file, enabling the Company to open 
mines in the irregular formations of fire clay 
I with exact knowledge of what would be found. 
This work has been going on systematically 
for over thirty years. The results, with the 
association of a few of the most experienced 
and successful brick manufacturers, enable us 
to offer the following unrivaled list of well 
known brands of fire brick. Some of the brands 
are specially fitted for special work, as the 
“BENEZET” for blast furnace linings. Some 
are similar in character to others, but owing to 
location of works one brand may obtain a more 
favorable freight rate in a given case. Corre¬ 
spondence or an interview will determine, ac¬ 
cording to circumstances, which is the most 
suitable brand to use. With a wide range of 


3 












Harbison-W alker Refractories Co., Pittsburgh, Pa. 



iecords on hand, the broadest experience in 
the business, and the good will of over seven 
thousand patrons to maintain, it is reasonable 
for customers to assume that they will get re¬ 
liable ad\ ice and careful attention to orders, 
however large or small. 

The brands included carry the world’s 
record for output of metal per furnace lining, 
blast furnace stove brick that neither disinte¬ 
grate nor become vitrified with the severe 
changes of temperature and blast that occur in 
lurnace stoves incident to conditions connected 
therewith; the best of brick for cupolas, rotary 
cement kilns, lime kilns, open hearth steel 
furnaces, copper smelting, boiler settings, con¬ 
tinuous glass furnaces and general purposes 
where high temperatures are in use. 

The brick intended for different parts of a 
blast furnace lining are branded “HEARTH 
& BOSH,” “INWALL” and “TOP” to pre¬ 
vent the mason from making mistakes. The 
records held by these brands are the result of 
careful observation over a long period and 
selection from the best clays. Our Ganister ' 
rock used in making Silica brick is selected j 
Irom decidedly the finest deposits of this rock ! 
to be found anywhere. Our silica brands 
hold the best continuous records in open hearth 
steel,, copper and continuous glass furnaces; 

also in longitudinal, by-product and beehive 
coke ovens. 


4 










Harbison-Walker Refractories Co., Pittsburgh, Pa. 


STANDARD SHAPES—FIRE CLAY 


Shapes 

Page 

Brands 

Shapes 

Page 

Brands 

9" Straight 

26 

Benezet 

No. 1 Arch 

26 

Hearth & Bosh 

26 

Hearth & Bosh 



Woodland 



Benezet 


26 

Top Woodland 


26 

Inwall Benezet 


26 

H.-W. Special 


26 

Top Benezet 


26 

T yrone 


26 

Woodland 





26 

Hearth & Bosh 

No. 2 Arch 

27 

Benezet 



Woodland 


27 

Hearth & Bosh 


26 

Inwall Woodland 



Benezet 


26 

Top Woodland 


27 

Top Benezet 


26 

H.-W. Special 


27 

Woodland 


26 

Tyrone 


27 

Hearth & Bosh 


26 

C.-Tyrone 



Woodland 


26 

Widemire 


27 

Top Woodland 



27 

H.-W. Special 

No. 1 Key 

29 

29 

Benezet 

Hearth & Bosh 


27 

Tyrone 


Benezet 

Bung Arch 

27 

Woodland 


29 

Inwall Benezet 





29 

Top Benezet 

No. 1 Split 

27 

Benezet 


29 

Woodland 


27 

Woodland 


29 

Hearth & Bosh 


27 

H.-W. Special 



Woodland 


27 

Tyrone 


29 

Inwall Woodland 





29 

Top Woodland 

No. 2 Split 




29 

H.-W. Special 

27 

Benezet 


29 

29 

Tyrone 

C.-Tyrone 

No. 1 Wedge 

27 

Woodland 


28 

Benezet 




28 

Woodland 

No. 2 Key 

29 

Benezet 


28 

Tyrone 

29 

Hearth & Bosh 


28 

H.-W. Special 


29 

Benezet 

Top Benezet 

No. 2 Wedge 

28 

Benezet 


29 

Woodland 


28 

Woodland 


29 

Hearth & Bosh 


28 

H.-W. Special 



Woodland 


28 

T yrone 


29 

Inwall Woodland 





29 

Top Woodland 

No 3 Wedge 


Benezet 

Woodland 


29 

29 

29 

H.-W. Special 
Tyrone 

C.-Tyrone 

28 

28 

No. 1 Jamb 

Benezet 


29 

No. 3 Key 

29 

Benezet 

29 

Woodland 

29 

Woodland 



Benezet 

Woodland 


29 

C.-Tyrone 

No. 2 Side 
Skew 

30 

30 

No. 4 Key 

29 

Woodland 

No. 3 Neck 

30 

Woodland 

No. 1 Arch 

26 

26 

Benezet 

Hearth & Bosh 

Featheredge 

27 

Woodland 



Benezet 



Benezet 


26 

Top Benezet 

No. 1 Circle 

31 


26 

Woodland 


31 

Woodland 


5 































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


STANDARD SHAPES —FIRE CLAY 

CONTINUED 


Shapes 


Brands 


No. 2 Circle j 3] 
31 

No. 3 Circle 3] 

No. 5 Circle 3] 

Soap ' 2 (: 

! 26 
J 26 

Checker ; 26 

Large 9" 26 

; 26 

Small 9" ; 26 

I 26 

No. 1 Cupola J 31 
No. 2 Cupola i 31 
No. 3 Cupola ! 32 
No. 4 Cupola i 32 

Siemens Steel 100 
Furnace Blocks 

Our Plan |102 
Siemens Blocks j 

133^" Straight, 38 


38 

38 

133^"No.2Kej: 38 


3^ "No. 4 Key 


9x6" Straight 


39 


L | Benezet 
- j Woodland 

Woodland 
| Woodland 

> Benezet 

> Woodland 
1 i Tyrone 

1 I Woodland 
I Benezet 
| Woodland 
| Benezet 
j Woodland 
Woodland 
| Woodland 
Woodland 
1 Woodland 
I Woodland 

Woodland 

Hearth & Bosh 
Benezet 
Inwall Benezet 
| Top Benezet 
Woodland 
Hearth & Bosh 
Woodland 
Inwall Woodlam 
Top Woodland 

Hearth & Bosh 
Benezet 
Inwall Benezet 
Top Benezet 
Hearth & Bosh 
Woodland 
Inwall Woodlanc 
Top Woodland 

Hearth & Bosh 
Benezet 
Top Benezet 
Hearth & Bosh 
Woodland 
Inwall Woodland 
Top Woodland 
Hearth & Bosh 
Benezet 
Inwall Benezet 


Shapes 

Page 

9 x 6 " Straigh 

t 39 
39 

39 

39 

9 x 6" Key 

39 

39 

39 

39 

39 

39 

Liner Brick 

40 

Bottom Tile 

40 

Trunnel 

40 

Bridge Block 

32 

Stock Hole 

32 

Regenerator 

44 

Tile 

44 

101 A. Special 

33 

Cover 


102A Special 

33 

Cover 


103A Special 

33 1 

Cover 


104A Special 

33 A 

Cover 


^ Bevel Cover 

43 \ 

Square Cover 

43 \ 

Arch Cover 

43 \ 

Hearth Block 

61 I 

61 P 

No. 66 

45 I 

No. 72 

45 P 

Mo. 78 

45 P 

No. 84 

45 P 

No. 90 

45 Pi 

No. 96 

46 H 

No. 12 

46 H 

No. 13 

46 H 

No. 14 

46 H 


Brands 


Top Benezet 
Hearth & Bosh 
Woodland 
Inwall Woodland 
Top Woodland 

Hearth & Bosh 
Benezet 
Inwall Benezet 
39 Top Benezet 
Hearth & Bosh 
Woodland 
Inwall Woodland 
Top Woodland 


1 Co. Clay 
H.-W. Co. Clay 


Woodland 

Woodland 

Woodland 

Woodland 


Benezet 
[earth & Bo 
Woodland 


6 
























































h--- 

Harbison-Walker Refractories Co., Pittsburgh, Pa. 


STANDARD S HAPES — SI L I CA 


— 

Shapes 

<L) 

bio 

C3 

Brands 

Shapes 

<D 

b/) 

d 

Brands 


Ph 



Oh 


9" Straight 

26 

Star 

No. 4 Key 

29 

XX Sand 


26 

XX Sand 

29 

XX Silica 


26 

XX Silica 

: Key Wedge 


Large 9" 

26 

Star 

28 

Star 


26 

XX Sand 

No. 1 Jamb 

29 

Star 


26 

XX Silica 

No. 2 Skew 



Small 9" 

26 

Star 

30 

Star 


26 

XX Sand 

No. 3 Neck 

30 

Star 


26 

XX Silica 

Featheredge 



1 Soap 

26 

Star 

27 

Star 


26 

XX Sand 

12 x 6 x 214 " Straight 

35 

Star 


26 

XX Silica 



No. 1 Arch 

26 

Star 

12 x 9 x2H" Straight 
Soap 

36 

Star 


26 

XX Sand 




26 

XX Silica 

12x2^" No. 1 Wedge 

35 

Star 

No. 2 Arch 

27 

27 

Star 

XX Sand 

12x2H"No. 1 Wedge 
Soap 

36 

Star 


27 

XX Silica 



No. 3 Arch 

27 

Star 

12x2^" No. 2 Wedge 

36 

Star 

No. 1 Split 

27 

Star 

12 x 2J'£ // No. 2 Wedge 

36 

Star 


27 

XX Sand 

Soap 




27 

XX Silica 


Star 

No. 2 Split 

27 

Star 

12 x 6 x 3" Straight 

35 


27 

XX Sand 

12 x 3 x 3" Straight 

34 

Star 


27 

XX Silica 

Soap 



No. 1 Wedge 

28 

28 

Star 

XX Sand 

12 x 9 x 3" Straight 
Soap 

35 

Star 

No. 2 Wedge 

28 

XX Silica 

34 

Star 

12 x 3" No. 1 Wedge 

12 x 3" No. 1 Wedge 
Soap 

28 

28 

Star 

XX Sand 

34 

Star 


28 

XX Silica 



No. 3 Wedge 

28 

Star 

12x3" No. 2 Wedge 

34 

Star 

28 

XX Sand 

12 x 3" No. 2 Wedge 

34 

Star 


28 

XX Silica 

Soap 



Large 9" No. 1 Wedge 

28 

Star 

12" No. 1 Arch 

36 

Star 

Large 9" No. 2 Wedge 

28 

Star 

12" No. 2 Arch 

36 

Star 

No. 1 Key 

29 

Star 

12" No. 1 Key 

34 

Star 

29 

29 

XX Sand 
XX Silica 

12" No. 2 Key 

34 

Star 

No. 2 Key 

29 

Star 

13^" Straight 

35 

Star 

29 

29 

XX Sand 
XX Silica 

133^" Binder 

35 

Star 



Siemens Steel Fur- 

100 

Star 

No. 3 Key 

29 

Star 

nace Blocks 



29 

XX Sand 





29 

XX Silica 

Coke Oven Crown 

40 

XX Silica 


OTHER SHAPES MADE TO ORDER 


7 































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


EAST CHICAGO WORKS 

W /E have erected at East Chicago a modern 
plant for the manufacture of first quality 
silica brick. 

The location was selected especially with 
regard to the trade in Indiana, Illinois, Michi¬ 
gan, Wisconsin, Missouri, Colorado and other 
western points. 

New features have been successfully intro¬ 
duced in the works, placing this plant decidedly 
in advance of any silica brick works heretofore 
erected. 

The Ganister rock used in “W. STAR,” the 
East Chicago brand, comes from the well- 
known YY isconsin deposits. The quarries were 
selected after careful prospecting of the entire 
territory and numerous tests of brick made 
from rock of various localities. 

‘W. STAR” in every way is a high grade 
silica brick lor open hearth furnaces, glass 
lurnaces or for any purpose where the best 
silica brick are required. 

For standard shapes, see the following 
page. 




HARBISON-W ALKER REFRACTORIES Co., PITTSBURGH, Pa. 


STANDARD SHAPES — W. STAR 


EAST CHICAGO WORKS 


Shapes 

<V 

tc 

03 

Brands 

Shapes 

<v 

03 

Brands 


Oh 



Oh 

j 9" Straight 

26 

W. Star 

12 i 9 \iy 2 " Straight 

36 

W. Star 




Soap 



! Large 9" 

26 

W. Star 

12 x 2^" No. 1 Wedge 

35 

W. Star 

j Small 9" 

26 

W. Star 

12 x 2 No. 1 Wedge 
Soap 

36 

W. Star 

Soap 

No. 1 Arch 

26 

W. Star 

36 

W. Star 

12 x 2y 2 "No.2Wedge 

26 

W. Star 

36 

W. Star 


12 x 2No. 2 Wedge 

No. 2 Arch 

27 

W.'Star 

Soap 



! No. 3 Arch 

27 

W. Star 

12 x 6 x 3" Straight 

35 

W. Star 

No. 1 Split 



12 x3 x 3" Straight 

34 

W. Star 

27 

W. Star 

Soap 



No. 2 Split 

27 

W. Star 

12 x 9 x 3" Straight 
Soap 

35 

W. Star 

No. 1 Wedge 

28 

W. Star 

12 x 3" No. 1 Wedge 

34 

W. Star 

No. 2 Wedge 

28 

W. Star 

12 x 3" No. 1 Wedge 

34 

W. Star 

No. 3 Wedge 

28 

W. Star 

Soap 



No. 1 Key 

29 

W. Star 

12 x 3" No. 2 Wedge 

34 

W. Star 

No. 2 Key 

29 

W. Star 

12 x 3" No. 2 Wedge 
Soap 

34 

W. Star 

No. 3 Key 

29 

W. Star 

12" No’ 1 Arch 

36 

W. Star 

No. 2 Skew 

30 

W. Star 

12" No. 2 Arch 

36 

W. Star 

No. 3 Neck 

30 

W. Star 

12" No. 1 Key 

34 

W. Star 

Featheredge 

27 

W. Star 

12" No. 2 Key 

34 

W. Star 

No. 1 Jamb 

29 

W. Star 

13i^" Straight 

35 

W. Star 

12 i 6x2.^" 

Straight 

35 

W. Star 

13^" Binder 

35 

W. Star 


OTHER SHAPES MADE TO ORDER 





























Harbison-Walker Refractories Co., Pittsburgh, Pa. 



MAGNESIA AND CHROME 
DEPARTMENT 

TN this department we manufacture two 
brands of “MAGNESIA” brick for use in 
basic open hearth steel furnaces or other 
places where basic material is required, and 
one brand of “CHROME” brick specially 
adapted for use in basic open hearth steel fur¬ 
naces or other places where basic materia] is 
required. 

All our MAGNESIA” and “CHROME” 
brick are branded “H.-W. R. Co.” 








Harbison-Walker Refractories Co., Pittsburgh, Pa. 


DEAD-BURNED OR GRAIN MAGNESITE 


T HE first magnesite brought to the United States was a ship¬ 
ment of 800 tons, bought in Europe in 1885. The first basic 
steel made in the United States was manufactured in 1886. 
The use of magnesite has increased progressively with the increased 
production of basic steel. 

Our magnesite is the standard quality and is prepared in the 
most careful manner, material shipped being carefully manufactured 
and selected. Owing to the severe rejections in the quarry and the 
shrinkage in weight in calcining, it is necessary to quarry five tons of 
rock for every ton of magnesite shipped. That which is accepted 
is hand-picked, absolutely dead-burned, and contains the correct 
proportion of fluxing constituents to make it frit or set at the proper 
temperature in the bottoms of BASIC OPEN HEARTH STEEL 
FURNACES. Its low silica and lime contents, careful selection, 
thorough burning and careful hand-picking make it the most uniform, 
satisfactory and economical, and in every way the best magnesite 
on the market. 

The principal use of magnesite is for forming bottoms in BASIC 
OPEN HEARTH STEEL FURNACES. A more limited use of 
magnesite is to make bottoms in MECHANICAL PUDDLING 
FURNACES, HEATING FURNACES, and tamped in the side 
walls of COPPER REVERBERATORIES to take the splash of 
the metal. 


CHROME ORE 


S ESQUIOXIDE of Chromium, known commercially as Chrome 
Ore, is exceedingly refractory, dense and neutral; it is neither 
acid, basic, reducing nor oxidizing. 

It is used principally in BASIC OPEN HEARTH FLTRNACES, 
in such places as along the back walls of STATIONARY and TILT¬ 
ING FURNACES; on the floors of the ports, and as a protection 
to the silica brick in the ports and furnace blocks. Chrome Ore is 
generally useful where chemical action and high temperature com¬ 
bined are to be resisted. 

We can furnish a Chrome Ore running especially low in silica 
and containing from 38 to 42 per cent, of chromium sesquioxide, 
and a Chrome Ore running 50 per cent, chromium sesquioxide or 
over, shipping either in lump form or finely ground, as ordered. 


11 







Harbison-YValker Refractories Co., Pittsburgh, Pa. 


MAGNESIA BRICK 



E use the highest quality selected magnesite in making 
Magnesia Brick. The utmost attention, care and expe¬ 
rience are given to all the processes of manufacture and 


burning, and our Magnesia Brick are the standard of quality. 

In BASIC OPEN HEARTH STEEL FURNACES a number of 
courses of magnesia brick are used in making the foundation for 
the bottom; the bottom being made of dead-burned magnesite. 
Side walls are built of magnesia brick to a height of about 15 inches 
above the bottom of the charging doors. They are used around 
the door jambs and tapping holes, and to face the furnace blocks 
as a protection to the silica brick. They are also being used to 
advantage in the bulkheads of the ports. Several companies report 
excellent results by putting in six or eight courses of magnesia brick 
as the top courses in the gas checkers. 

In the construction of SOAKING PITS magnesia brick have 
replaced fire brick in the six or eight bottom courses, where they 
last a long time. 

Magnesia brick are used along the slag line of METAL MIXERS 
instead of fire-clay brick. 

In BILLET and BAR HEATING FURNACES running on 
producer or natural gas, magnesia brick are found to be an economy 
when used in the bottom and on the bridge wall. Sometimes bottoms 
are made of magnesite mixed with roll scale in the proportion of one 
ton of dead-burned magnesite to 600 or 800 pounds of roll scale. 

Magnesia brick are being widely adopted by COPPER RE- 
VERBERATORIES; they are being used in the bottom, which 
is built as an inverted arch, and in the side walls and on the bridge 
wall to take the splash of the metal. 

Many COPPER CONVERTERS are, next to the shell, lined 
with one course of magnesia brick laid in magnesite cement. 

Special types of furnaces, such as SILVER SLIMES, DROSS 
and BULLION FURNACES, ELECTRICAL SMELTING, HEAT¬ 
ING, WELDING and MELTING FURNACES; CALCIUM 
CARBIDE KILNS, etc., find the use of magnesia brick a solution 
of the problem of refractory linings. 

Some manufacturers of Portland cement have found mag¬ 
nesia brick to last very well in the burning zone of ROTARY KILNS. 

Magnesia brick should be laid in magnesite cement. They 
are very good conductors of heat, and where this heat conductivity 
would injure the plate work they should be backed up with some 
other of our high-grade material. They expand slightly at high 
temperatures. They are better conductors of electricity than porcelain 
at 2,000 degrees Fahrenheit or over; at low temperature their 
electrical conductivity is less than porcelain. 

The best results are obtained from magnesia brick in furnaces 
where continuous heats are used. Great variation of temperature, 
exposure while hot to currents of cold air or to contact while hot 
with water or oil, will cause them to shatter and spawl. 

Magnesia brick should not be subjected to excessive weight 
when hot. 


12 












Harbison-YYalker Refractories Co., Pittsburgh, Pa. 


C H ROME BRICK 

C HROME brick are very refractory, dense in struc¬ 
ture, and neutral. They are practically infusible. 
In BASIC OPEN HEARTH STEEL FUR¬ 
NACE construction they are used as a neutral course 
between the fire clay brick on the bottom plates and the 
magnesia brick forming the foundation for the hearth 
or furnace bottom. The floors of ports and the facing 
of port walls and backwalls of uptakes are built cf 
chrome brick in many furnaces. Chrome brick are use¬ 
ful in making quick repairs in furnaces at working heat, 
as they are not affected by sudden changes of tem¬ 
perature. 

In bottoms of SOAKING PITS six or eight courses 
of chrome brick replace fire clay brick with advantage. 

C hrome brick are being used with good results along 
the slag line of COAL-FIRED HEATING FURNACES 
having cinder bottoms. 

In COPPER SMELTING and REFINING 
PLANTS chrome brick are used in the bottom courses 
and around the tapping holes of BLAST FURNACES; in 
lining SETTLERS, especially on the slag matte line 
and around the tapping holes, and in lining CONVER¬ 
TERS next to the shell. When chrome brick are put 
next to the shell they should be laid in magnesite cement 
instead of chrome ore, the former sticking well to ironwork. 

LEAD SOFTENING and REFINING FUR¬ 
NACES and many types of SPECIAL FURNACES 
used in melting and smelting alloys, have adopted chrome 
brick in places where fire clay or other refractory brick 
are rapidly destroyed. 

They have been used with success in several RO¬ 
TARY CEMENT KILNS making Portland cement. 

Chrome brick should be laid in finely ground chrome 
ore with the exception noted above. They expand 
slightly at high temperatures. They should not be sub¬ 
jected to excessive weight when hot. Chrome brick are 
practically unaffected by changes in temperature; at 
furnace heat they can come in contact with water with¬ 
out breaking or spawling. 


13 









Harbison-Walker Refractories Co., Pittsburgh, Pa. 

STANDARD SHAPES 

MAGNESIA 

Shapes 

Page of 
Illustration 

Brand 

Straight, Standard Size. 

52 

H.-W. 

R. Co. 

No. 1 Arch, Standard Size. 

52 

H.-W. 

R. Co. 

No. 2 Arch, Standard Size. 

52 

H.-W. 

R. Co. 

No. 3 Arch, Standard Size. 

52 

H.-W. 

R. Co. 

No. 1 Wedge, Standard Size. 

52 

H.-W. 

R. Co. 

No. 2 Wedge, Standard Size. 

53 

H.-W. 

R. Co. 

Soap, Standard Size. 

53 

H.-W. 

R. Co. 

No. 1 Split, Standard Size. 

53 

H.-W. 

R. Co. 

No. 2 Split, Standard Size. 

53 

H.-W. 

R. Co. 

No. 1 Key, Standard Size. 

53 

H.-W. 

R. Co. 

No. 2 Key, Standard Size. 

53 

H.-W. 

R. Co. 

No. 3 Key, Standard Size. 

53 

H.-W. 

R. Co. 

No. 4 Key, Standard Size. 

53 

H.-W. 

R. Co. 

STANDARD SHAPE 

S — CH 

ROM 

E 

Shapes 

Page of 
Illustration 

Brand 

Straight. 

51 

H.-W. 

R. Co. 

No. 1 Wedge. 

51 

H.-W. 

R. Co. 

No. 2 Wedge. 

51 

H.-W. 

R. Co. 

No. 1 Key. 

51 

H.-W. 

R. Co. 

No. 2 Key. 

51 

H.-W. 

R. Co. 

Other shapes made to order. 

All “CHROME” and “MAGNESIA” brick are 
“H.-W. R. Co.” 

branded 


14 









































Harbison-Walker Refractories Co., Pittsburgh, Pa. 



THE PORTSMOUTH HARBISON-WALKER 

COMPANY 


Portsmouth Harbison-Walker Company has 
large tracts of fine quality flint clay in southern Ohio 
and northern Kentucky. The plants of this 
company are favorably located for supplying the iron, 
steel and other industries in the territory lying west 
and south of Pittsburgh. 

The following brands manufactured have been 
long recognized as standards in this district: 


H. & W. Co. Hearth and Bosh 
H. & W. Co. Inwall 
H. & W. Co. Top 
Kentucky Steel 
Anglo-Saxon 
R. Jenkins 


H. & W. Co. High Grade 
Franklin Crown 
Malleable 
Royal Star 


H. & W. Co. No. 1 
Sligo 

Scioto Star 
Webster 


First quality clay brick for blast 
' furnaces, or where brick are re- 
| quired to withstand friction as 
I well as high temperature. 


I First quality brick for high grade 
mill work, malleable iron works, 
steel works, hot blast stoves, 
\ boiler settings, locomotives, cu- 
| polas, glass works, and for all 
| other purposes where brick are 
| required to withstand high tem- 
1 perature. 

t For hot blast stoves, steel works, 
j boiler settings, cupolas, side walls 
< of malleable furnaces, and other 
| purposes where good second quality 
I fire brick are required. 


C-Franklin Crown 
C-Sligo 


| C-Franklin Crown and C-Sligo 
- are made especially for cupolas, 

' cement and lime kilns. 


H. & W. Co. Crown f Special brands for beehive coke 

H. & W. Co. Liner I ovens. 


FOR STANDARD SHAPES, SEE PAGES 16 AND 17 








Harbison- Walker Refractories Co., Pittsburgh, Pa 



THE PORTSMOUTH HARBISON-WALKER CO. 

STANDARD SHAPES—FIRE CLAY 


Shapes 

Page 

Brands 

Shapes 

| Page 

1 

Brands 



H. & W. Co. 
Hearth & Bosh 



H. & W. Co. 

Hearth & Bosh 



H. & W. Co. 



H.&W. Co.Top 



Inwall 






H.& W.Co. Top 



H.&W.Co.High 





Grade 



H.&W.Co.High 

Grade 

9" No. 2 Keys 

29 i 

H.& W.Co.No.l 

i Kentucky Steel 



H.& W.Co.No.l 




Kentucky Steel; 

9" No. 1 Arch 

26 

R. Jenkins 

9" Straight 

26 

Anglo-Saxon 

9" No. 2 Arch 

27 

Franklin Crown 



R. Jenkins 
Franklin Crown j 



Royal Star 



Royal Star 



Malleable 



Malleable 



Scioto Star 

• 


Scioto Star 

Sligo 
| Webster 

Large 9" 

26 

1 Sligo 

r 



l Special Silica 

Soaps 

26 




f H. & W. Co. 

No. 1 Splits 

27 




Hearth & Bosh 



■ 



H. & W. Co. 

No. 2 Splits 

27 ; 

H.&W.Co.High 



Inwall 

No. 1 Wedge 

28 1 

Grade 



H.&W.CorTop 

H.&W.Co.High 

No. 2 Wedge 

28 

H.& W.Co.No.l 



Grade 

No. 3 Key 

29 

1 Franklin Crown 

J 

9" No. 1 Keys 

29 

H.& W.Co.No.l 
■{ Kentucky Steel 

No. 1 Jamb 

29 

Malleable 

13 3^ "Straight; 

J 38 

Anglo-Saxon 

Featheredge 

27 

1 Royal Star 



R. Jenkins 

i No. 2 Side 
Skew 

30 

Scioto Star 



Franklin Crown 

No. 3 Neck 

30 

Sligo 



Royal Star 

Malleable 

No. 1 Circle 

31 




Scioto Star 

; No. 2 Circle 

31 



1 

l Sligo 

Small 9" 

26 

1 

l 


OTHER SHAPES MADE TO ORDER 



























Harbison-Walker Refractories Co., Pittsburgh, Pa. 


THE PORTSMOUTH HARBISON-WALKER CO. 

STANDARD SHAPES-FIRE CLAY-Continued 


Shapes 


Brands 


No. 3 Wedge 
No. 4 Key 
No. 1 Skew 
No. 2 Neck 


No. 3 Circle 31 


13 3/£ "No. 2 Keys 38 


13^"No.4Keys 38 


101 A-Special 
Cover 

102 A-Speclal 
Cover 


33 


33 


H. & W. Co. High 
Grade 

H.& W. Co. No. 1 


Franklin Crown 
Malleable 
! Royal Star 
Scioto Star 
l Sligo 

f H. & W. Co. 
Hearth & Bosh 

H. & W. Co. 
Inwall 

J H. & W. Co. Top 

y 

Franklin Crown 
Kentucky Steel 
| Anglo-Saxon 
I R. Jenkins 

| H. & W. Co. 
Hearth & Bosh 

! H.& W. Co. Top 

i 

Kentucky Steel 
R. Jenkins 


H.& W. Co. High 
Grade 


<v 


Shapes 


No. 1 Cupola 3 i 
No. 2 Cupola 31 
No. 3 Cupola 32 
No. 4 Cupola 32 

Hearth Blocks 
18x9x41^" 61 

Liner 
Crown 

Door Block 
5x4x4"j ^ 
Trunnel 

12 x 12 x 3 " 40 
12 x 12 x 4 " 40 
2' 8 " Fronts . . 

S' 0" Fronts . . 

12x12x2" 
15x12x2" 
18x12x2" 


No. 72 
No. 78 
No. 84 


Brands 


C.-Franklin 
Crown 

C.-Sligo 


H. & W. Co. 
Hearth & 
Bosh 


H.-W. Co. 
Liner 
H.-W. Co. 
Crown 


H.-W. Co. 
H.-W. Co. 

H.-W. Co. 
H.-W. Co. 
H.-W. Co. 
H.-W. Co. 

H.-W. Co. 
H.-W. Co. 
H.-W. Co. 


C-Franklin 

Crown 


OTHER SHAPES MADE TO ORDER 


17 




















































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


CLEARFIELD FIRE BRICK 
WORKS 


T HE trade of the Clearfield 
Fire Brick Company ex¬ 
tends over a wide territory 
and the brands of brick made 
are favorably known for steel 
purposes, malleable iron works, 
blast furnaces, puddling fur¬ 
naces, lime kilns, general mill 
purposes and other places 
where brick made from high 
grade clay are required. The 
clays used are all selected flint 
clays. 

On the following page is a 
list of brands and standard 

shapes, giving page of illus¬ 
tration. 






Harbison-\\ alker Refractories Co., Pittsburgh, Pa 


CLEARFIELD FIRE BRICKWORKS 

STANDARD SHAPES—FIRE CLAY 


Shapes 

Page 

Brands 

Shapes 

C 

bfl 

a 

Oh 

Brands 

9" Straight 

26 

Clearfield S 

No. 3 Key 

29 

Clearfield S 


26 

Hearth & Bosh 


26 

Clearfield 

Inwall Clearfield 

No. 4 Key 

29 

Clearfield S 


26 

Top Clearfield 

No. 1 Circle 

31 

Clearfield S 

Large 9" 

26 

Clearfield S 

No. 2 Circle 

31 

Clearfield S 

Small 9" 

26 

Clearfield S 

No. 1 End Skew 

30 

Clearfield S 

Soap 

26 

Clearfield S 

No. 2 Side Skew 

30 

Clearfield S 

Checker 

26 

Clearfield S 

No.3EdgeSkew 

30 

Clearfield S 

No. 1 Arch 

26 

Clearfield S 

No. 1 Neck 

30 

Clearfield S 


26 

Hearth & Bosh 



26 

Clearfield 

No. 2 Neck 

30 

Clearfield S 

No. 2 Arch 

Top Clearfield 

No. 3 Neck 


30 

Clearfield S 

27 

Clearfield S 



27 

Hearth & Bosh 

No. 1 Jamb 

29 

Clearfield S 



Clearfield 




27 

Top Clearfield 

No. 2 Jamb 


Clearfield S. (No 

No. 1 Split 

27 

Clearfield S 

No. 3 Jamb 


illustration) 
Clearfield S. (No 

No. 2 Split 

27 

Clearfield S 

Featheredge 

27 

illustration) 
Clearfield S 

No. 1 Wedge 

28 

Clearfield S 

13% "Straight 

38 

Hearth & Bosh 

No. 2 Wedge 

28 

Clearfield S 


38 

Clearfield 

Inwall Clearfield 

No. 3 Wedge 




38 

Top Clearfield 

28 

Clearfield S 



No. 1 Key 



13%"No.2Key 

38 

Hearth & Bosh 

29 

Clearfield S 


Clearfield 


29 

Hearth & Bosh 


38 

Inwall Clearfield 



Clearfield 


38 

Top Clearfield 


29 

Inwall Clearfield 




29 

Top Clearfield 

13%"No.4Key 

38 

Hearth & Bosh 

No. 2 Key 




Clearfield 

29 

Clearfield S 


38 

Top Clearfield 


29 

Hearth & Bosh 




29 

Clearfield 

Velvetry Tile 

00 

Clearfield S. (No 


Top Clearfield 


illustration) 


OTHER SHAPES MADE TO ORDER 

































Harbison-Walker Refractories Co., Pittsburgh, Pa. 

PHILIPSBURG FIRE BRICK WORKS 

The Philipsburg Fire Brick Works make the following 
brands from choice Clearfield County flint clays: 

“ Wigton Steel” which is recognized as a standard brick 
for general mill work; it is also widely used in pot¬ 
tery kilns, etc. 

“Hearth & Bosh Wigton,” “Inwall Wigton,” “Top 
Wigton” which have long been standard brands for 
blast furnace linings. 


STANDARD SHAPES—FIRE CLAY 


Shapes 

Page 

Brands 

Shapes 

Page 

Brands 

9" Straight 

26 

Wigton Steel 

No. 1 Jamb 

29 

Wigton Steel 

26 

Hearth & Bosh 





Wigton 

No.2Side Skew 

30 

Wigton Steel 


26 

Inwall Wigton 





26 

Top Wigton 

No. 2 Neck 

30 

Wigton Steel 

Large 9" 

26 

Wigton Steel 

No. 3 Neck 

30 

Wigton Steel 

Small 9" 

26 

Wigton Steel 


12x12x2" 


(No illustration) 

Soap 

26 

Wigton Steel 

EH 

<X> 

15x12x2" 


(No illustration) 

No. 1 Arch 

26 

Wigton Steel 

O 

PQ 

18x12x2" 

. . 

(No illustration) 

No. 2 Arch 

27 

Wigton Steel 

Bung Arch 

27 

Wigton Steel 

No. 1 Split 

27 

Wigton Steel 

Featheredge 

27 

Wigton Steel 

No. 2 Split 

27 

Wigton Steel 

Flatback Arch 

33 

Wigton Steel 

No. 1 Wedge 

28 

Wigton Steel 

Flatback 

33 

Wigton Steel 



Wigton Steel 


Straight 



No. 2 Wedge 

28 






1314" Straight 

38 

Hearth & Bosh 

No. 3 Wedge 

28 

Wigton Steel 



38 

Wigton 

Inwall Wigton 

No. 1 Key 

29 

Wigton Steel 



38 

Top Wigton 

29 

Hearth & Bosh 



38 

Wigton Steel 



Wigton 






29 

29 

Inwall Wigton 

Top Wigton 

13H"No.2Key 

1 38 

Hearth & Bosh 
Wigton 

No. 2 Key 

29 

29 

Wigton Steel 
Hearth & Bosh 



38 

1 38 

Inwall Wigton 
Top Wigton 


29 

Wigton 

Top Wigton 

13L2"No.4Key 

38 

Hearth & Bosh 
Wigton 

No. 3 Key 

29 

Wigton Steel 

13^x4^x2W 

' 38 

Top Wigton 

No. 4 Key 

29 

Wigton Steel 


Straights 

35 

Wigton Steel 


OTHER SHAPES MADE TO ORDER 


20 



























Harbison-Walker Refractories Co., Pittsburgh, Pa. 


REESE CLAY AND SILICA 
BRICK WORKS 

CFVHE Isaac Reese & Sons 
Company has been favor¬ 
ably known to the consumers 
of fire brick for a long period. 
The various brands manufac¬ 
tured are made from high grade 
material, and are standard for 
general mill work, etc. The 
REESE brand of Silica Brick 
has an enviable reputation, 
backed up by some remark¬ 
able records, for Open-Hearth 
Steel, Continuous Glass Tank 
and Copper Reverberatory Fur¬ 
naces. 

The tables on pages 22 and 
23 show the brands and stan¬ 
dard shapes, with page of illus¬ 
tration. 


21 






Harbison-Walker Refractories Co., Pittsburgh, Pa. 


REESE CLAY AND SILICA BRICK WORKS 

STANDARD SHAPES—FIRE CLAY 


Shapes 

Page 

Brands 

Shapes 

Page 

Brands 

9-inch Straight. . 

26 

Phoenix 

No. 2 Key. 

29 

Phoenix 

26 

Wallace 


29 

Wallace 


26 

W.F.B. 


29 

W.F.B. 

Large 9-inch.... 

26 

26 

Phoenix 

Wallace 

No. 3 Key. 

29 

29 

Phoenix 

Wallace 

Small 9-inch. 

26 

Phoenix 





26 

Wallace 

No. 4 Kev. 

29 

Phoenix 



Phoenix 

29 

Wallace 

Soap. 

26 




26 

Wallace 





26 

W.F.B. 

No. 1 Jamb.... 

29 

Phoenix 




29 

Wallace 

9-inch Checker. . 

26 

Phoenix 




103^x4 3^x4 3'2-in. 
Checker. 

44 

Phoenix 

No. 2 Side Skew. 

30 

30 

Phoenix 

Wallace 

No. 1 Arch. 

26 

Phoenix 

Featheredge.... 

27 

Phoenix 


26 

Wallace 





26 

W.F.B. 

No. 2 Neck. 

30 

Phoenix 

No. 2 Arch. 

27 

Phoenix 

Wallace 


30 

Wallace 



W. F. B. 

No. 3 Neck. 

30 

Phoenix 



Phoenix 


30 

Wallace 

No. 1 Split. 

27 

Regenerator Tile 


Wallace 




W. F. B. 

18x6x3-inch . . 

44 





20x6x3-inch . . 

44 


No. 2 Split. 

27 

Phoenix 

22x6x3-inch . . 

44 


27 

Wallace 

24x6x3-inch . . 

44 


No. 1 Wedge. . . . 

28 

Phoenix 




28 

Wallace 

Large 9-inch 1 

28 

Phoenix 


28 

W. F. B. 

No. 1 Wedge) 

28 

Wallace 

No. 2 Wedge. . . . 

28 

Phoenix 

Large 9-inch l 

28 

Phoenix 

28 

Wallace 

No. 2 Wedge \ 

28 

Wallace 

No. 3 Wedge. . . . 

28 

28 

W. F. B. 

Phoenix 

Stock Hole. 

32 

Phoenix 

28 

Wallace 

Boiler Tile 



No. 1 Key. 

29 

Phoenix 

12xl2x2-inch . 

00) 

Not 

29 

Wallace 

15xl2x2-inch . 

oo y 

shown 


29 

W. F. B. 

18xl2x2-inch . 

00) 



OTHER SHAPES MADE TO ORDER 



































Harbison-Walker Refractories Co., Pittsburgh, Pa. 

clay and silica brick works 

STANDARD SHAPES—SI LICA 


Shapes 


Large 9-inch . . . 
No. 1 Wedge. 

Large 9-inch. . . 
No. 2 Wedge. 

No. 1 Key. 

No. 2 Key. 


Page 

Brands 

1 | 

Shapes 

Page 

Brands 

. 26 

Reese 

No. 3 Key. . . 

29 

Reese 

Basic 

26 

Basic 


29 

. 26 

Reese 

No. 1 Jamb. . . . 

29 

Basic 

26 

Basic 

No. 2 Skew. 

30 

Reese 

Basic 

. 26 

Reese 


30 

26 

Basic 

No. 3 Neck. 

30 

Reese 

Basic 

. 26 

Reese 


30 

26 

Basic 

Featheredge.... 

27 

Reese 




27 

; Basic 

26 

Reese 

12 x 6 x 3 - inch 



26 

Basic 





Straight. 

35 

Reese 

27 

27 

Reese 

Basic 

12-inch No. 1 R. 
Wedge. 

34 

Reese 

27 

Reese 

12-inch No. 2 R. 



27 

Basic 

Wedge. 

34 

Reese 

27 

Reese ( 

12 x 9 x 3 - inch 



27 

Basic 

Large Soap.... 

35 

Reese 

28 

Reese 




28 

Basic 

12 x 3 x 3 - inch 



28 

Reese 

Small Soap. . . 

34 

Reese 

28 

Basic 

12-inch No. 1 R. 



28 1 

Reese 

Large Wedge 
Soap. 

34 

Reese 

28 

28 

Basic 

12-inch No. 2 R. 



Reese 

Large Wedge 



28 

Basic 

Soap. 

34 

Reese 

28 

Reese 

12-inch No. 1 



28 

Basic 

Arch. 

36 

Reese 

29 

Reese 

12-inch No. 1 

29 

Basic 

Key. 

34 

Reese 

29 

Reese 

12-inch No. 2 

29 

Basic 

Key. 

34 

Reese 





OTHER SHAPES MADE TO ORDER 


23 













































CLINTON COUNTY FIRE BRICK WORKS 

C LINTON County Fire Brick Works make 
the following brands from high grade 
Clinton County flint clays: 


f First quality brick for glass 
works, boiler settings, mal- 
1 e a b 1 e furnaces, rolling 
mills, open hearth furnaces, 
heating furnaces, general 
mill work, gas plants, cupo¬ 
las, lime kilns, digesters for 
paper mills, and for all other 
work where high grade first 
quality clay brick are re¬ 
quired. 


Munro 


Eureka 


Hearth & Bosh Munro 
Inwall Munro 
Top Munro 


Alusil 


( No. 1 quality brick for use 
! where brick of the highest 
j refractoriness are not re- 
f quired. 

) Made especially for blast 
| furnace linings. 


C-Eureka 


First quality brick for the 
discharge or hot end of ro¬ 
tary kilns. 

No. 1 quality brick for feed 
end of rotary kilns, hoods, 
etc. 


The table on the following page shows the shapes and brands 
made, with page of illustrations. 


24 














Harbison-Walker Refractories Co., Pittsburgh, Pa. 



CLINTON COUNTY FIRE BRICK WORKS 

STANDARD SHAPES—FIRE CLAY 


Shapes 

Page 

Brands 

Shapes 

Page 

Brands 

9-inch 

26 

Munro 

No. 3 Neck 

30 

Munro 

Straight 

26 

Eureka 




No. 1 Circle 

31 

Munro 

Large 9-inch 

Small 9-inch 

26 

26 

Munro 

Eureka 

No. 2 Circle 

No. 3 Circle 

31 

31 

Munro 

Munro 

26 

Munro 


26 

Eureka 

No. 5 Circle 

31 

Munro 

Soap 

26 

Munro 

No. 1 Cupola 

31 

Munro 


26 

Eureka 

No. 2 Cupola 

31 

Munro 

No. 1 Arch 

26 

Munro 

No. 3 Cupola 

32 

Munro 


26 

Eureka 

No. 4 Cupola 

32 

Munro 

No. 2 Arch 

27 

Munro 

Stock Hole 

32 

Munro 


27 

Eureka 

Boiler Tile 






12x12x2" ) 


(No illustra- 

No. 1 Split 

27 

Munro 

15x12x2" V 


No. 2 Split 

27 

27 

Eureka 

18x12x2" j 
Rotary Kiln 


tion) 

Munro 

Shapes 




27 

Eureka 

No. 66 

45 

Alusil 

No. 1 Wedge 

28 


No. 72 

45 

Alusil 

Munro 

No. 78 

45 

Alusil 


28 

Eureka 

No. 84 

45 

Alusil 




No. 90 

45 

Alusil 

No. 2 Wedge 

28 

Munro 

9-inch 

26 

Hearth & 


28 

Eureka 

Straights 

Bosh Munro 





26 

Inwall Munro 

No. 3 Wedge 

28 

Munro 


26 

Top Munro 


28 

Eureka 

9-inch No. 1 

29 

Hearth & 

Bung Arch 

27 

Munro 

Keys 

29 

Bosh Munro 

Inwall Munro 

Featheredge 

27 

Munro 


29 

Top Munro 

No. 1 Key 

29 

29 

Munro 

Eureka 

9-inch No. 2 
Keys 

29 

29 

Hearth & 

Bosh Munro 

Top Munro 

No. 2 Key 

29 

Munro 

133/6-inch 

38 

Hearth & 

29 

Eureka 

Straights 

38 

Bosh Munro 

Inwall Munro 


No. 3 Key 

29 

Munro 


38 

Top Munro 


29 

Eureka 

13J^-inch No. 

38 

Hearth & 

No. 4 Key 

29 

Munro 

2 Keys 

38 

Bosh Munro 

Inwall Munro 

No. 1 Jamb 

29 

Munro 


38 

Top Munro 

No. 2 Side 

Skew 

30 

Munro 

133/6-inch No. 

4 Keys 

38 

Hearth & 

Bosh Munro 




38 

Top Munro 


OTHER SHAPES MADE TO ORDER 


25 

































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


STANDARD SHAPES 


OTHER SHAPES MADE TO ORDER 



9-INCH STRAIGHT 

9x4Mx2H" 



LARGE 9-INCH 

9x6M x234" 



SMALL 9-INCH 

9x3^x2>/ 2 " 



SOAP 

9x2M x2K 2 " 



CHECKER 

9x2Mx 2 %" 



NO. 1 ARCH 

76 Brick to the Circle 
4' 3" Inside Diameter 

9x434 x 2^ x2M" 


26 












HARBISON-W ALKER REFRACTORIES Co., PITTSBURGH, Pa. 


STANDARD 



SHAPES 


NO. 2 ARCH 

38 Brick to the Circle 
1' 9" Inside Diameter 
9x4Mx2^x l%" 



NO. 3 ARCH 

19 Brick to the Circle 
6" Inside Diameter 
9x4Hx2Hxl" 



BUNG ARCH 

9x4H2^x 2 %" 



NO. 1 SPLIT 

9 x 4>^ x 1 



NO. 2 SPLIT 

9x4Kx 2 " 



FEATHER-EDGE 

9 x 4^ x 2Y 2 x X" 










STANDARD SHAPES 








NO. 1 WEDGE 

91 Brick to the Circle 
4' 6" Inside, 6' Outside Diam. 
9x4^x2Hx iy 8 " 


NO. 2 WEDGE 

57 Brick to the Circle 
2' 3" Inside, 3' 9" Outside Diam. 
9x4^x2Hx 1 yy 


NO. 3 WEDGE 

57 Brick to the Circle 
3' Inside, 4' G" Outside Diam. 
9x4J4x3x2" 


LARGE 9-INCH No. 1 WEDGE 

91 Brick to the Circle 
4' 6" Inside, 6' Outside Diam. 
9 x 6 ^x 214 x iy s " 


LARGE 9-INCH NO. 2 WEDGE 

57 Brick to the Circle 
2' 3" Inside, 3' 9" Outside Diam. 
9x6Mx2Hx 


KEY WEDGE 

9 x 4y x 3 x x 1J^" 






28 











Harbison-Walker Refractories Co., Pittsburgh, Pa. 


STANDARD SHAPES 


No. 1 KEY 

113 Brick to the Circle 
12' Inside, 13' 6" Outside Diam. 
9x434 x4x2^" 


NO. 2 KEY 

57 Brick to the Circle 
5' 3" Inside, 6' 9" Outside Diam. 

9x434x334x234" 


NO. 3 KEY 

38 Brick to the Circle 
3' Inside, 4' 6" Outside Diam. 
9 x 434 x 3 x 2J/6" 


NO. 4 KEY 

25 Brick to the Circle 
V 6" Inside, 3' Outside Diam. 
9 x 4J/6 x 2K x 2>6" 


NO. 1 JAMB 

9x436x236" 







90 










Harbison-Walker Refractories Co., Pittsburgh, Pa. 


STANDARD SHAPES 



NO. 1 NECK 

9 x 43^ x 334 x2 y<i x y%" 



NO. 2 NECK 

9x434x23^x1 l Axy 8 " 



NO. 3 NECK 

9x43^x2J/ 2 x^ 



NO. 1 END SKEW 

9 x 6}^ x 43^x234" 



NO. 2 SIDE SKEW 

9x43^x23^ xl^' 



NO. 3 EDGE SKEW 

9x43^x23^x23^" 











» 


Harbison-\\ alker Refractories Co., Pittsburgh, Pa. 


STANDARD SHAPES 







NO. 1 OR 33-INCH CIRCLE 
BRICK 

12 Brick to the Circle 
24" Inside, 33" Outside Diam. 
9x6^ x4^x2H" 


NO. 2 OR 45-INCH CIRCLE 
BRICK 

14 Brick to the Circle 
36" Inside, 45" Outside Diam. 

9 x 7^ x 4^ x 2y 2 " 


NO. 3 OR 51-INCH CIRCLE 
BRICK 

18 Brick to the Circle 
42" Inside, 51" Outside Diam. 

9 x x 4 y 2 x 2 yy 


NO. 5 OR 84-INCH CIRCLE 
BRICK 

32 Brick to the Circle 
84" Inside, 93" Outside Diam. 

9 x8Hx 4^x2^» 


NO. 1 CUPOLA BRICK 

15 Brick to the Circle 
30" Inside, 42" Outside Diam. 
9 x 6^ x 6 x 3" 

9 x x 6 x 4" 



NO. 2 CUPOLA BRICK 

17 Brick to the Circle 
36" Inside, 48" Outside Diam. 
9 x 6% x 6 x 3" 

9 x 6^ x 6 x 4" 


31 








STANDARD SHAPES 





l : 

I , , « 

1 _• 





No. 3 

CUPOLA BRICK 

21 Brick to the Circle 
48" Inside 

60" Outside Diameter 
9x7fV x 6 x 3" 
9x7^ x 6 x 4" 


NO. 4 

CUPOLA BRICK 

25 Brick to the Circle 
60" Inside 

72" Outside Diameter 
9 x 734 x 6 x 3" 

9 x lYi. x 6 x 4" 


STOCK HOLE TILE 

18 x 9 x 4" 


BRIDGE BLOCK 

13 x 6M x 3" 


90 












Harbison-\\ alker Refractories Co., Pittsburgh, Pa. 


STANDARD SHAPES 



NO. 101 A-SPECIAL COVER 

Used in Malleable Furnaces 
13 x ±y 2 x 3" 



NO. 1 02 A-SPECIAL COVER 

Used in Malleable Furnaces 
12 % x 11% x 4% x 3" 



NO. 103 A-SPECIAL ARCH 

Used in Malleable Furnaces 
5' 3" Inside Diam. 
13x4^x3x25^" 



NO. 104 A-SPECIAL ARCH 

Used in Malleable Furnaces 
5' 3" Inside Diam. 

12% x 11% x 4% x3x2^" 



POTTERY KILN TILE 
STRAIGHT FLATBACK 

9 x 6 x 2y 2 ” 



FLATBACK ARCH 

9 x 6 X 3% X 2y 2 " 

2' 6" Inside Diam. 


33 








Harbison-Walker Refractories Co., Pittsburgh, Pa. 


ST A NDARD SHAPES —SILICA 



3-INCH SERIES 

12X3X3 INCH SOAP 


12X3 INCH NO. 1 
WEDGE SOAP 

12 x 9 x 3 x 2 y 2 ” 

10' Inside Diameter 


12X3 INCH NO. 2 
WEDGE SOAP 

12 x 9 x 3 x 2" 

4' Inside Diameter 


12X3 INCH NO. 1 WEDGE 

12 x 6 x 3 x 2 V 2 " 

10' Inside Diameter 


12X3 INCH NO. 2 WEDGE 

12x6x3x2" 

4' Inside Diameter 


12-INCH NO. 1 KEY 

12 x 6 x 5H x 3" 

22' Inside Diameter 


12-INCH NO. 2 KEY 

12x6x5x3" 

10' Inside Diameter 

See 2i^-lnch series, pages 35 and 36 















Harbison-W alker Refractories Co., Pittsburgh, Pa. 


STANDARD S H A P E S —S I L I C A 



3-INCH SERIES —Conti nued 


12X6X3 INCH STRAIGHT 




12X9X3 INCH SOAP 

2 Clinch series 

13M-INCH BINDER BRICK 

13V 2 x 414 X 2y 2 " 




133^-INCH STRAIGHT 

13H x 6 x 2}/ 2 " 


12X6X234 INCH STRAIGHT 



12 X 2.y 2 INCH NO. 1 WEDGE 

12 x 6 x 2H x 2 y 2 " 

26' 9" Inside Diameter 

State whether 2 l A or 3-inch series is 
desired 


35 

















STANDARD S HAPES — S I L I CA 








1 X A- INCH SERIES — CONT. 

1 2 X 2 1 '2 INCH NO. 2 WEDGE 

12' 3" Inside Diameter 
12 x 6 x 2J4 x 


12X9X2)^ INCH SOAP 


1 2 X 2 X A INCH NO. 1 WEDGE 
SOAP 

12 x 9 x 2fg x234" 

26' 9" Inside Diameter 


12X24 INCH NO. 2 WEDGE 
SOAP 

12 x 9 x 2% x 234" 

12' 3" Inside Diameter 


12-INCH NO. 1 ARCH 

75 Brick to the Circle 
5' Inside, 6' Outside Diam. 
12x6x3x24 


1 2-INCH NO. 2 ARCH 

75 Brick to the Circle 
4' Inside, 5' Outside Diam. 
12 x 6 x 2H x 2" 


See 3-inch series, pages 34 and 35 




36 














H ARBISON- YV ALKER REFRACTORIES Co., PITTSBURGH, Pa. 


HEXAGON STOVE SHAPES 


9 




12X13 INCH HEXAGON 

9" Diameter Flue 
12 x iy 2 x 9" 




6X13 INCH HEXAGON 

For Breaking Joints 
6 x iy 2 x 9" 



6X13 INCH HEXAGON 

For Finishing Top 
6x7'Ax 9" 


Typical of many shapes made—- 
shapes for special stoves shown 
with cuts of stoves. 

See pages 62 io 77 inclusive 


37 








Harbison-Walker Refractories Co., Pittsburgh, Pa. 

BLAST FURNACE LINING BRICK 


STANDARD SHAPES 



13^-INCH STRAIGHT 

1334 x 6 x 3" 

also 

1334 x6x 234" 



1334-INCH NO. 2 KEY 

85 Brick to the Circle 
11' 3" Inside Diameter 
1334 x 6 x 5 x 3" 
also 

1334 x6x 5x 234" 






1 334-INCH NO. 4 KEY 

52 Brick to the Circle 
6 ' Inside Diameter 
1334 x 6 x 4^8 x 3" 
also 

1334 x 6 x 4% x 234 " 


9-INCH STRAIGHT 

9x434 X 234" 


9-INCH NO. 1 KEY 

113 Brick to the Circle 
12' Inside Diameter 
9x434 x 4 x 234" 


9-INCH NO. 2 KEY 

57 Brick to the Circle 
5' 3" Inside Diameter 
9 x 434 x 334 x 234" 


38 








Harbison-Walicer Refractories Co., Pittsburgh, Pa. 


BLAST FURNACE LINING BRICK 



STANDARD SHAPES 


9X6 INCH NO. 2 KEY 

For 13' Circle 
91 Brick to the Circle 
9 x 6 x 5% x 3" 
also 



9X6 INCH NO. 4 KEY 

For 6' Circle 
47 Brick to the Circle 
9 x 6 x 4f§ x 3" 

9X6 INCH STRAIGHT 

for enlarging above circles 
9x6x3" 


Blast Furnace Arch 
Brick for Gas Flues 

1336X9 INCH ARCH 

For 3, 4 and 5' Inside Diameter 
For 3'—133^ x9x336 x 23 4" 
For 4'—133-3 x 9 x 33^ x 2H" 
For o'—133^ x 9 x 33^ x 2H" 


133^X9 INCH STRAIGHT 

For enlarging above circles 
133^ x 9 x 334" 


9X9 INCH ARCH 


For 3, 4 and 5' Inside Diameter 
For 3'—9 x 9 x 336 x 2M" 
For 4'—9 x 9 x 33^ x 2H " 
For 5'—9 x 9 x 33i x 2f£" 


9X9 INCH STRAIGHT 

For enlarging above circles 
9 x 9 x 33£" 


39 









Harbison-Walker Refractories Co., Pittsburgh, Pa. 


COKE OVEN SHAPES 



H.-w. 

CROWN BRICK 

9 x 4)4 x 4rg x 2)4 x 2 X /L" 



H.-W. 

LINER BRICK 

9 x 4)4 x 4 x 2)4" 



BOTTOM TILE 
NO. 14 

12 x 12 x 3" 
also 

12 x 12 x 4" 



TRUNNEL HEAD 
NO. 42 

24 x 22 x 10 x 14 x 15" 


40 








Harbison-W alker Refractories Co., Pittsburgh, Pa. 


COKE OVEN SHAPES 




DOOR BLOCK 

5x4x4" 


CROWN SOAP 

9x2Hx2Mx2Mx2i" 



SHAPE NO. 66 OR 
12-PIECE TRUNNEL 

23 x 21 x 10 x 13 x 14" 
12-Piece Section 
10 x 3 x o^f and 3 b /% x 5^ 



RING 

Either in 4 Sections or 
1 Piece 

24 x 8 with 12" hole 


See pages 78 to 88 inclusive 
for coke oven plans 


41 











Harbison-Walker Refractories Co., Pittsburgh, Pa. 


SIEMENS STEEL FURNACE BLOCKS 

IN SILICA 





See pages 98 to 100 inclusive for plans of crucible furnaces 


42 






Harbison-Walker Refractories Co., Pittsburgh, Pa. 


SIEMENS STEEL FURNACE BLOCKS 

IN SILICA 




R 47 '/{ 


SIEMENS STEEL FURNACE COVER BRICK 

MADE IN FIRE CLAY ONLY 


BEVEL COVER 

12 x 4 x 3% x 3" 




SQUARE COVER 

12 x 4 x 3" 



ARCH COVER 

12 x 4 x 3 x 2'A" 


mmm 




* 


SPECIAL COVER 

12x4^x3x21/2" 



NO. 2 

11 x 4L6 x 2 x /2 x X A" 


43 









Harbison-Walker Refractories Co., Pittsburgh, Pa. 


REGENERATOR TILE AND BRICK 



The following sizes are kept in stock: 


16 x 6 x 3 

21 x 6 x 3 

18x6x3 

22 x 6 x 3 

20 x 6 x 3 

24 x 6 x 3 

All 

other sizes made to order 


24 x 9 x 3 
26 x 9 x 3 




REGENERATOR OR CHECKER BRICK 











Harbison-Walker Refractories Co., Pittsburgh, Pa 



SHAPES FOR 



ROTARY KILNS 

9-INCH 

ROTARY KILN BLOCKS 

NO. 66 

23 Brick to the Circle 
66 " Outside Diameter 
H-W Special Aluminous 
Alusil 

9 x 9 x 6rs x 4" 


NO. 72 

26 Brick to the Circle 
72" Outside Diameter 
H-W Special Aluminous 
Alusil 

9 x 9 x 6% x 4" 


NO. 78 

28 Brick to the Circle 
78" Outside Diameter 
H-W Special Aluminous 
Alusil 

9 x 9 x 6ff x 4" 


NO. 84 

30 Brick to the Circle 
84" Outside Diameter 
H-W Special Aluminous 
Alusil 

9 x 9 x 7re x 4" 


NO. 90 

31 Brick to the Circle 
90" Outside Diameter 
H-W Special Aluminous 
Alusil 

9 x 9 x 7^ x 4" 


45 







Harbison-Walkf.r Refractories Co., Pittsburgh, Pa. 


SHAPES FOR ROTARY KILNS 



NO. 96 

96" Outside Diameter 
34 to a Circle 
H.-W. Special Aluminous 
Alusil 

9 x 9 x 7 A x 4" 



NO. 12 

60" Outside Diameter 
21 to a Circle 
H.-W. Special Aluminous 
Alusil 

9 x 6 x x 4" 



NO. 13 

72" Outside Diameter 
25 to a Circle 
H.-W. Special Aluminous 
Alusil 

9 x 6 x iy 2 x 4" 



NO. 14 

84" Outside Diameter 
30 to a Circle 
H.-W. Special Aluminous 
Alusil 

9 x 6 x 7M x 4" 



NO. 16 

84" Outside Diameter 
30 to a Circle 
H.-W. Special Aluminous 
Alusil 

9 x 9 x 6j5 x 12" 


46 













Harbison-Walker Refractories Co., Pittsburgh, Pa. 


SHAPES FOR 



ROTARY KILNS 


NO. 1 8 

FEED END BLOCK 

72" Outside Diameter 
25 to a Circle 
C. Tyrone 
, C. Eureka 
12 x 12 x 6 x 1 x 9^2 x 5" 


NO. 1 9 

DISCHARGE END BLOCK 

84" Outside Diameter 
29 to a Circle 
H.-W. Special Aluminous 
Alusil 

11 x 9 x 12 x 9^ x 7%" 

NO. 20 

CEMENT KILN SHAPE 

32" Inside Diameter 
29 to a Circle 
12 x 4 x 4^ x 3 y 2 " 

NO. 21 

CEMENT KILN SHAPE 

o' 4" Inside Diameter 
51 to a Circle 
12x4x43^ x 4" 

NO. 22 

CEMENT KILN SHAPE 

8' 0" Inside Diameter 
76 to a Circle 
12 x 6 x 4J^ x 4" 

Any shapes desired will be made 
to order 













RECUPERATOR FLUE TILE 



Shapes similar to the above cut are largely 
used in various kinds of gas, melting and 
heating furnaces and recuperators, where a 
high grade of brick is required. 

We are well equipped for doing such work, 
and where a large quantity is needed, can 
get them out in the best possible shape and 
at a reasonable cost. 


48 



Harbison-Walker Refractories Co., Pittsburgh, Pa. 


SHAPES FOR CONVERTER BOTTOMS 




We illustrate above several shapes for con¬ 
verter bottoms; other shapes will be made to 
order. 


49 









All types of locomotive tile made to order. 

We furnish locomotive tile to many of the 
largest and most important railway systems in 
the country, having a total mileage of more 
than forty thousand miles. 


50 





HARBISON-W ALKER REFRACTORIES Co., PITTSBURGH, Pa. 


CHROME SHAPES 


8 * 4 , fk 


STRAIGHT, STANDARD SIZE 

H.-W. R. Co. 

8^ x4% x2 



NO. 1 WEDGE, STANDARD SIZE 

88 Brick to the Circle 
4' 6" Inside Diameter 
H.-W. R. Co. 

8% x4%x2Hx 1%" 



NO. 2 WEDGE, STANDARD SIZE 

55 Brick to the Circle 
2' 2" Inside Diameter 
H.-W. R. Co. 
8Mx4^x2/ 2 x iy 2 " 



NO. 1 KEY, STANDARD SIZE 

110 Brick to the Circle 
11' 3" Inside Diameter 
H.-W. R. Co. 

m X m X 3 X X 2y 2 " 



NO. 2 KEY, STANDARD SIZE 

56 Brick to the Circle 
5' Inside Diameter 
H.-W. R. Co. 
8Hx4y 8 x3Vsx2y 2 " 


T HE shapes shown will generally answer 
all purposes for which chrome brick are 
required. 

OTHER SHAPES WILL BE MADE TO 
ORDER. 


51 

















Harbison-Walker Refractories Co., Pittsburgh, Pa. 


MAGNESIA SHAPES 



STRAIGHT, STANDARD SIZE 

H.-W. R. Co. 

8H x 4V S x 2y s " 
also 

FULL SIZE 

!)x4K 2 x2^" 



NO. 1 ARCH, STANDARD SIZE 

73 Brick to the Circle 
3' 10" Inside Diameter 
H.-W. R. Co. 
8%x4V 8 x2V 8 x2" 
also 

FULL SIZE 

9x434 x2V 2 x2*4" 


NO. 



2 ARCH, STANDARD SIZE 

37 Brick to the Circle 
1' 7" Inside Diameter 
H.-W. R. Co. 
8^x4%x2^ x iy 8 " 
also 

FULL SIZE 

9 x 4*4 x 234 x l%" 



NO. 3 ARCH, STANDARD SIZE 

19 Brick to the Circle 
5" Inside Diameter 
H.-W. R. Co. 

8% X 4 y 8 x 2% X y 8 " 
also 

FULL SIZE 

9 x 4 *4 x 2 *4 x 1" 



NO. 1 WEDGE, STANDARD SIZE 

88 Brick to the Circle 
4' 1" Inside Diameter 
H.-W. R. Co. 

8% x4H x2% x 1H" 
also 

FULL SIZE 

9 x434 x2^x1^" 









4 6v £ 2 * 


MAGNESIA SHAPES 


NO. 2 WEDGE, STANDARD SIZE 

55 Brick to the Circle 
2' Inside Diameter 
H.-W. R. Co. 

8^4 x4H x2% x l%" 
also 

FULL SIZE 

9 x 434 x 234 x 134" 


SOAP, STANDARD SIZE 

H.-W. R. Co. 

8/4 x 2^ x2%" 
also 

FULL SIZE 

9x24 x 234 " 


SPLIT, STANDARD SIZE 

H.-W. R. Co. 

84x44 x 1A" 
also 

FULL SIZE 

9x434 x 134" 


NO. 1 KEY, STANDARD SIZE 

110 Brick to the Circle 
11' 3" Inside Diameter 
H.-W. R. Co. 

8% x 4% x 3V 8 x 2%" 
also 

full size 

9 x 434 x 4 x 234" 


NO. 2 KEY, STANDARD SIZE 

55 Brick to the Circle 
o' Inside Diameter 
H.-W. R. Co. 

8h x 4H x 3H x 2y 8 " 
also 

FULL SIZE 

9 X 434 X 334 x 234" 

Other shapes made to order 


53 



Harbison-Walker Refractories Co., Pittsburgh, Pa. 


BLAST FURNACE LININGS 

W E have been making blast furnace lin¬ 
ings for the last thirty-eight years, and 
have made more than 90 per cent, of all the 
linings used in the United States. Our linings 
have been used under every imaginable con¬ 
dition, under hundreds of different managers, 
in all types of furnaces, and with all classes 
of ore and fuel. 

In addition to furnishing hundreds of lin¬ 
ings for large modern furnaces running on Lake 
ores and Connellsville coke, many linings have 
been supplied to smaller furnaces burdened 
with magnetite, limonite, brown, zincy, Corn¬ 
wall, manganese and zinc residuum ores; and 
fuels such as high sulphur coke, anthracite and 
charcoal, which create conditions that are very 
hard on furnace linings. 

We have been as successful in meeting 
the peculiar conditions under which many of 
these furnaces are operated as in the large 
modern furnaces in the Pittsburgh district run¬ 
ning entirely on Bessemer iron. 

In addition to the name of the brand, all 
of our blast furnace brick are now branded 
“ HEARTH & BOSH,” “ INWALL” or 
“TOP.” This is done to make it certain that 
the brick will be put into that part of the fur¬ 
nace for which they were made. 


54 







Harbison-\\ alker Refractories Co., Pittsburgh Pa 




In order to get uniformly satisfactory re¬ 
sults from a furnace, it is of great importance 
that the brick used for lining downcomers and 
flues be able to resist the cutting action of 
strong blasts charged with ore dust and cutting 
particles of coke. “PIPE BENEZET” and 
“PIPE WOODLAND ” brick are made es¬ 
pecially for this purpose and give good results. 

Modern blast furnace practice, with closed 
tops, skip hoist, revolving tops and high-pres¬ 
sure blast, makes it more essential than ever 
before to use only the best blast furnace brick 
that can be manufactured. For thirty-eight 
years this branch of our business has received 
special attention, with the result that the 
records ot tonnage made with our linings are 
not approached by the linings of any of our 
competitors. Some of these records are shown 
on pages 56 and 57. The cut on page 60 shows 
9-inch and 133'2-inch brick as laid in a furnace 
wall. 

BOTTOM BLOCKS 

rj^HE cuts on page 61 show the bottom 
A blocks used at the present time. All 
blocks are rectangular, true to shape and 
form, close in bond, and made under heavy 
pressure. 

All brands made of Pennsylvania clays 
are 18 x 12x8 inches. The Portsmouth Har- 
bison-Walker brands are 18x9x43^ inches. 


55 





Harbison-Walker Refractories Co., Pittsburgh, Pa. 



SOME RECORD AND GOOD RUNS 


“BENEZET” and “woodland” linings 

PITTSBURGH DISTRICT AND VALLEYS 


Size of 
Furnace 

Product and Tonnage 

Period 

in 

Blast 

22 x 

100' 


1,287,381 





22 x 

100' 


1,097,314 





22 x 

100' 


1,134,382 





22 x 

100' 


950.774 





20 x 

80' 

Bessemer, 

1,296,192 







l Bessemer, 

858,160 





20 x 

SO' 

-< Spiegel, 

18,065 | 







( Ferro, 

19,635 







Total, 

895,860 





20 x 

90' 

Bessemer, 

942,365 





20 x 

90' 

Bessemer, 

870,255 





20 x 

90' 

Besesmer, 

635,741 





20 x 

80' 

Bessemer, 

632,669 





20 x 

80' 

Bessemer, 

608,103 





20 x 

80' 

Bessemer, 

580,060 





20 x 

80' 

Bessemer, 

793,892 





20 x 

80' 


600,957 





20 x 

80' 


596,491 







l Mill Iron, 

380,000 





20 x 

80' 

■< Bessemer, 

117,000 







f Spiegel, 

25,000 







Total, 

522,000 

6 

yrs. 

1 

mo. 

20 x 

80' 

Bess’r and 

Mill 550,000 

6 

yrs. 

1 

mo. 

18 x 

78' 


327,000 

5 

yrs. 

7 

mos. 

23 x 

105-/ 

j 

1 

572,000 

565,000 

3 

3 

yrs. 

yrs. 

3 

4 

mos. 

mos. 

20 x 

80' 

Bessemer, 

520,356 







f Bess’r, 322,617 







) Ferro, 

5,026 





20 x 

80' 

1 Spiegel, 36,503 







l Ferro Sil., 

688 - 







Total, 

364,834 






Lining 


Benezet 

Benezet 

Benezet 

Benezet 

Benezet 

Benezet 

Benezet 

Benezet 


Benezet 

Benezet 

Benezet 

Benezet 

Benezet 

Benezet 

Benezet 

Benezet 

Benezet 


Benezet 

Benezet 

Benezet 

Woodland 

Woodland 


OTHER DISTRICTS 


18 x 74' 

Foundry, 

152,462 

3 yrs. 


Woodland 

16 x 76'10" 

Foundry, 

235,000 

4 yrs. 

3 1 ^ mos. 

Woodland 

16 x 63'10" 

Foundry, 

202,354 

3 yrs. 

10 mos. 

Woodland 

15x66' 9" 

Foundry, 

196,392 

5 yrs, 

3 mos. 

Woodland 

16 x 63'10" 

F’dry & Bess'r, 

306,290 

5 yrs. 

3 mos. 

Woodland 

17 x 83' 

Foundry, 

275,000 

3 yrs. 

6 mos. 

Woodland 

18'6" x 91' 

Bess’r, over 

700,000 

4 yrs. 

6 mos. 

Benezet 


Fifty-ihree (53) of our best records show a production of 34,519.189 
tons of iron, an average of 651,305 tons per lining. 


56 











































Harbison-Walker Refractories Co., Pittsburgh, Pa. 



SOME RECENT RECORD AND 


GOOD RUNS 


District 

Size of 
Furnace 

Product and 
Tonnage 

Period in 
Blast 

Lin¬ 

ings 

Chicago 

17'6"x 

SO' 0" 

Bessemer 

1,250,000 

8 years 

P-Kj 

Chicago 

18'6"x 

78' 0" 

Foundry 

521,168 

7 yrs. 3 mos. 






11 days 

i 1 Woodland 

Pittsburgh 

22'0"x 

100' 0" 

Bessemer 







and basic 

935,000 

5 years 

Benezet 

Pittsburgh 

22' 0"x 

100' 0" 

Basic 

931,026 

5 years 

Benezet 

Pittsburgh 

22'0"x 

100' 0" 

Basic 

1,202,056 

7 yrs. 11 mos. 







9 days 

Benezet 

Pittsburgh 

22' 0"x 

100' 0" 

Basic 

1,023,000 

7 years 

Benezet 

Pittsburg h 

14' 0"x 

76' 0" 

Bessemer 

770,000 

9 yrs. 2 mos. 

Benezet 

Pittsburgh 

23'0"x100' 0" 

Bessemer 







over 

900,000 

4 vrs. 4 mos. 

Benezet 

Pittsburgh 

21' 0" x 

90' 0" 

Bessemer 

668,000 

5 yrs. 2 mos. 

Benezet 

Pittsburgh 

23' 0"x 

100'0" 

Bessemer 

902,900 

4 yrs. 3 mos. 







2 days 

Benezet 

Pittsburgh 

19'0"x 

93' 0" 

Bessemer 







and Spiegel 369,197 

5 yrs. 4 mos. 

Woodland 

Pittsburgh 

19' 6"x 

93' 0" 

Bessemer 

520,000 

6 vrs. 9 mos. 

Woodland 

Pittsburgh 

20' 0" x 

96' 0" 

Bessemer 

850,000 

6 vrs. 6 mos. 

Clfi 

Pittsburgh 

23' 0"x 

100' 0" 

Bessemer 

1,327,000 

6 yrs. 8 mos. 

Benezet 

Wheeling 

19' 0"x 

75' 2" 

Bessemer 







over 

600,000 

6 years 

Benezet 

Wheeling 

17' 0" x 

75' 0" 

Bessemer 

600,000 

7 years 

Benezet 

Wheeling 

21' 6" x 

106'9" 

Bessemer 







over 

500,000 

4 yrs. 5 mos. 

Benezet 

^Wheeling 

23'0"x 

103'4" 

Bessemer 

453,240 

5 years 

Benezet 

*Vallevs 

23'0"x 

108' 6" 

Bessemer 

800,000 

5 vrs. (nearly) 

Benezet 

♦Valleys 

23' 0" x 

106'6" 

Bessemer 

600,000 

4 years 

Benezet 

Valleys 

19' 0" x 

SO' 0" 

Bessemer 







and basic 

411,381 

4 yrs. 11 mos. 

Benezet 

Valleys 

16' 5" x 

75' 0" 

Bessemer 

229,008 

5 yrs. 8 mos. 







28 days 

Benezet 

Valleys 

14' 1"x 

64' 0" 

Bessemer 

400,000 

4 years 

Benezet 

Valleys 

20' 0" x 

97' 0" 

Bessemer 

900,000 

4 years 

Clfd 

Valleys 

20' 0" x 

96' 0" 

Bessemer 

827,000 

6 vrs. 2 mos. 

Clfd 

Valleys 

19' 0" x 

77' 0" 

Foundry 

709,717 

6 yrs. 5 mos. 

Woodland 

Eastern Pa. 1 

IS'0"x 

70' 0" 

Basic 

220,000 

5 years 

Woodland 

Eastern Pa. 

IS' 0" x 

70' 0" 

Basic 

180,283 

3 yrs. 8 mos. 







7 days 

Woodland 

Eastern Pa. 

17' 6" x 

76' 0" 

Foundry 







and basic 

219,910 

5 years 

Woodland 

fVirginn 

17' 0"x 

75' 0" 

Foundry 







over 

200,000 

3 yrs. 2 mos. 

Woodland 

♦Canada 

15' 6" x 

80' 0" 

Basic 

170,000 


Woodland 

Alabama 

17' 0" x 

76' 0" 

Foundrv 

254,356 

3 yrs. 7 mos. 







20 days 

P-Ky 


*Still running. 

fBest record ever made in Virginia. 


57 




















Harbison-Walker Refractories Co., Pittsburgh, Pa. 



58 





























































MANTLE 


BOSH 

BANDS 


ITUYERE STOCK) 
Nil Iblow pipe 


Harbison-Walker Refractories Co., Pittsburgh, Pa. 


SECTIONAL VIEW BLAST FURNACE 
HEARTH AND BOSH 


-UPPER BOSH LINE 


BOSH COOLER PLATES 


,LOWER BOSH LINE, 
i -^ 


EYE SIGHT 


59 




















































































































































































































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


modern 


BLAST FURNACE 
LINING 


GO 


































































































































Harbison-W alker Refractories Co., Pittsburgh, Pa. 


BLAST FURNACE BOTTOM BLOCKS 


12- 




r I* 











■ 

1 

—1 





• 2- 


! 


!-J- 



' 







i 

i 

-l- H 

—BT 






: 

: 


L 


i 

% 

—pi- 




i 

! 

i 




f T 


la 

— —1 











i 1 | i 

! 

! 


« 

;- 





L-..1 

r 

mt 


sr 




pm 



Above cuts show method of setting blocks and breaking joints 
in construction of furnace hearth. 


See page 55 for description of blocks and page 133 for number 
required for different diameters. 


61 


























































































































































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


BLAST FURNACE STOVE BRICK 

T) LAST furnace stove brick are only second 
in importance to the furnace lining, for 
the reason that it is not as costly to cut a stove 
out for repairs as to shut down a furnace for a 
new lining; but, owing to the heavy burden 
carried and the disintegrating tendency of hot 
gases constantly varying in temperature, the 
difficulties to contend with in making a good 
stove brick are equal, though different, to 
those met with in making a good lining. 

The essential qualities in blast furnace stove 
brick are, capacity to absorb heat readily from 
the combustion of waste furnace gases, readi¬ 
ness to give off this heat rapidly to the air that 
is blown into the stove, and strength of bond 
between the particles of hre clay to resist the 
disintegrating action of the hot gases. These 
qualities can only be obtained by making the 
brick of high grade fire clay that will stand suffi¬ 
cient heat to bond thoroughly without vitrify¬ 
ing. In service, although stove brick are not 
subjected to the intense heat of the melting 
zone of the blast furnace, the weight carried 
and the long continued heat are apt to cause a 
gradual fusing, unless high grade clay with a 
liberal margin of refractoriness is used in mak- 


62 





mg the brick. Glazed or vitrified brick will 
neither absorb nor give off heat as rapidly as 
porous or non-vitrified material. If brick are 
made of sufficiently refractory clay, but not 
well bonded, or made by any modification of 
the dry process, and are not well burned, they 
are apt to disintegrate. 

Through lack of attention to the above re¬ 
quirements, we have been called upon to 
replace competitors’ stove linings which have 
been in service less than one year. Records 
and non-\ itrffied bats from old stove linings 
show that our stove lining brick are perfectly 
adapted to the service required. 

In connection with illustrations of typical 
stoves in use, a cut of the special shape used in 
each of several types is shown; these, and all 
similar shapes for stoves, are made from good 
clay, burned at a high temperature in order 
to enable the brick to resist the disintegrating 
action of the hot gases. 

For cuts of stoves in general use, see pages 
64 to 77, inclusive. 


63 




Harbison-Walker Refractories Co., Pittsburgh, Pa. 


JULIAN KENNEDY STOVE 

Julian Kennedy, Pittsburgh, Pa., Engineer 


64 




























































































Harbison-Walker Refractories Co., Pittsburgh, Pa 


JULIAN KENNEDY STOVE 

Julian Kennedy, Pittsburgh, Pa., Engineer 


65 











Harbison-Walker Refractories Co., Pittsburgh, Pa 



MCCLURE PATENT STOVE 

G. W. McClure, Son & Co., Pittsburgh, Pa., Engineers 



SECTIONAL ELEVATION 


66 






















































mm 



SECTION THROUGH A B 


Harbison-Walker Refractories Co., Pittsburgh, P. 


MCCLURE PATENT STOVE 

G. W. McClure, Son & Co., Pittsburgh, Pa. Engineers 



SECTION THROUGH C D 


67 























MISISjG 


lOuGil 


-. ' . v., 


PLATFORM LEVEL 


6/2 TOP OF STOVE 


yj iVfr, ft. ?lA 


TTotSInm 


1‘ A 








Harbison-Walker Refractories Co., Pittsburgh, Pa. 

ROBERTS PATENT STOVE 

F. C. Roberts & Co., Philadelphia, Pa., Engineers 




68 






























































































































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


ROBERTS PATENT STOVE 

F. C. Roberts & Co.. Philadelphia, Pa.. Engineers 



X3 OPENING 


half section on i -j 


EYE SIGHT 


HALF SECTION ON G-H 



Checker Brick 


16'PISTON 
AIR VALVE 






































70 











































































HARBISON-W ALKER REFRACTORIES Co., PITTSBURGH, Pa. 


FOOTE STOVE 

D. Lamond & Son, Ferguson Block, Pittsburgh, Pa., Engineers 



ENLARGED CROSS SECTION 





CHECKER BRICK 


71 




























Harbison-Walker Refractories Co., Pittsburgh, Pa. 


SECTION A-A AIR INI ET 


CALDER HOT BLAST STOVE 

The S. R. Smythe Co., Engineers, Pittsburgh, Pa. 


COLD BLAST 
MAIN 


c- 


!-o 


HOT BLAST MAIN 


CLEAN-OUT 

DOOR 


72 















































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


CALDER HOT BLAST STOVE 

The S. R. Smythe Co., Engineers, Pittsburgh, Pa. 





-A 


CLEAN-OUT DOOR 


CLEANOUT 

DOOR 


AIR INLET 


CLEAN OUT DOOR 


SECTION c-c 

INLET 

GAS INLET 


\ 

GAS INLET 

SECTION B- 
IR INLET 


3 


note: 

MADE OF 9 £. 13^BRICK 


73 


































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


WHITE & KERNAN HOT BLAST STOVE 

F. L. White. Patented Feb. 21, 1905, No. 783,234 



74 















































































































































































































































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


WHITE & KERNAN HOT BLAST STOVE 

F. L. White. Patented Feb. 21, 1905, No. 783,234 


to 


























































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


THE NELSON STOVE 

Arthur G. McKee, Engineer,-Cleveland, O. 



76 







































Harbison-Walker Refractories Co., Pittsburgh, Pa 



THE NELSON STOVE 

Arthur G. McKee, Engineer, Cleveland, O. 



77 




































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


COKE OVEN BRICK 

C OKE oven construction has changed radically in 
recent years. Where formerly any cheap clay 
brick were deemed good enough for the purpose, 
of late the tendency has been to use the highest grade 
brick. 

The excellent results recently obtained from the use 
of silica brick in the severe service of by-product ovens, 
and from the old beehive ovens in the Connellsville region 
and other districts, have clearly demonstrated that 
our silica brick are the most economical that can be used 
in this work, due entirely to the increased length of 
service obtained by their use. 

Our “H-W Crown” lime bond silica brick are made 
for the crowns of beehive ovens, and in addition to 
their extreme refractory qualities are especially adapted 
to hold the crown rigid and true to shape through vary¬ 
ing temperatures, making in all a more thorough con¬ 
struction physically than can be obtained by the use of 
clay brick. 

We also manufacture “XX Silica,” a lime bond 
silica brick which is being widely used with the best of 
results in flues leading from beehive ovens to stacks 
and also to boilers where waste heat from the ovens is 
utilized. 

The fronts and floor tile are made of fire clay. Trunnel 
heads are made of either silica or fire clay, as may be 
desired. 

The Longitudinal or Belgian type of coke oven has 
been coming into favor very rapidly. Having furnished 
much of the brick that has been made for ovens of this type, 
we have determined the refractories most suitable for 
such ovens. See cut for standard coke oven on page 
79. Longitudinal oven is shown on page 80. 

See pages 81 to 88, inclusive, for description of by¬ 
product coke ovens. 


78 



HARBISON-W ALKER REFRACTORIES Co., PITTSBURGH, Pa 


STANDARD COKE OVEN 



79 









































































































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


LONGITUDINAL OR BELGIAN OVEN 


SO 














































































































































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


BY-PRODUCT COKE OVENS 



OKE was first manufactured on a small 


scale in the United States about 1850, 
increasing slowly for a few years, then with 
great rapidity as the production of iron in¬ 
creased. At this date about 36,000,000 tons 
are manufactured annually, approximately 15 
per cent, of which is made in BY-PRODUCT 
Ovens. Only BEEHIVE Oven Coke was made 
until about 1893. The striking increase in 
the production of BY-PRODUCT Coke is 
shown by comparing the production in 1897, 
when it was approximately 262,000 tons, and 
in 1906, when it was over 4,500,000 tons. We 
have furnished approximately 85 per cent, of 
the entire requirements of high grade refracto¬ 
ries used in the construction of BY-PRODUCT 
Ovens in the United States and Canada. 
When we first went into this business we con¬ 
ducted a long, expensive, and carefully planned 
series of experiments to determine the proper 
mixes and methods of manufacturing and burn¬ 
ing the various shapes used in BY-PRODUCT 
Coke Oven construction, and possess at this 
time more detailed and specific information 
and records than all of our competitors com¬ 
bined. The fact that we have furnished over 








SEMET-SOLVAY CO. TYPICAL SECTIONS OF COKE OVENS 





82 


LONGITUDINAL SECTION 
































































Harbison-Walker Refractories Co., Pittsburgh. Pa. 


SEM ET-SOLVAY CO. 

TYPICAL SECTIONS OF COKE OVENS 



VERTICAL CROSS SECTION 


83 










































































































































I 


Harbison-Walker Refractories Co., Pittsburgh, Pa. 


KOPPERS REGENERATIVE COKE OVEN 

SEPARATE REGENERATORS FOR EACH OVEN 



84 


























































CROSS SECTION THRU OVENS 




H ARBISON-W ALKER REFRACTORIES Co., PITTSBURGH, Pa. 


KOPPERS REGENERATIVE COKE OVEN 

SEPARATE REGENERATORS FOR EACH OVEN 


85 







































































Harbison-Walker Refractories Co., Pittsburgh, Pa 





























































































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 





JNITED OTTO SYSTEM 


J Battery Place, New York 


87 



































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


85 per cent, of the entire requirements of Brick 
used in the construction of BY-PRODUCT 
Ovens is conclusive proof of the quality of our 
material and the confidence that owners of 
BY-PRODUCT Plants have in it. 

In the Plants first constructed a special 
Quartzite mix was used in the flues and other 
portions of the Oven where gas-tight joints 
were required. In recent construction Silica 
Brick has supplanted Quartzite Brick, and we 
have no hesitation in recommending the use 
of Silica Brick as a material superior to Quartz¬ 
ite Brick for those portions of the Oven where 
Quartzite, either domestic or imported, was 
previously employed. Silica Brick and shapes 
have a slight, uniform, known expansion and 
when built with the proper allowance for 
expansion joints, make an extremely durable 
Oven. Silica Brick are better conductors of 
heat than Fire Clay Brick. 1 he use of Silica 
Brick in BY-PRODUCT construction increases 
the coking capacity of the Oven by decreasing 
the time required for coking the coal by reason 
of the greater conductivity of Silica Brick over 
Fire Clay or Quartzite Brick, and permitting 
a greater initial heat in the coking chamber. 

Illustrations of the various BY-PRODUCT 
Ovens now in use in the United States are 
shown on the preceding pages. 


88 










H.4RBISON-W ALKER REFRACTORIES Co., PITTSBURGH, Pa. 


MALLEABLE FURNACES 

rjlHE question of fire brick is of the utmost 
importance to managers and owners of 
Malleable Furnace plants, as in no other type 
of furnace do brick have to be renewed so 
frequently, or are brick costs so high per ton 
of output. 

We supply over 75 per cent, of the high 
grade brick used in malleable furnace bungs, 
sidewalls and stacks. We have secured and 
maintained our position against all competi¬ 
tors by using carefully selected high grade 
clays, care and knowledge in the manufacture 
of brick, and thorough inspection and selection 
of the finished product. 

We have customers who have bought from 
us for from fifteen to thirty-three years. Our 
“WOODLAND,” “WIGTON STEEL,” 
“CLEARFIELD,” “MUNRO,” “MALLE¬ 
ABLE” and “HIGH GRADE” brands are 
known and used wherever there are Malleable 
Furnaces. 

The cut on page 90 shows one type of 
Malleable Furnace. 


89 




Harbison-Walker Refractories Co., Pittsburgh, Pa. 


MALLEABLE FURNACE 










































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


SECTION OF TYPICAL CUPOLA 





91 




























Harbison-Walker Refractories Co., Pittsburgh, Pa. 


MODERN OPEN 
43' O" X 


HEARTH FURNACE 
16' 9" BED 



92 


















































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


FOUR-HOLE SOAKING PIT FURNACE 


93 














































































































































































































































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


SKETCH OF SOAKING PIT SHOWING USE OF 
CHROME BRICK 



94 





































































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


TYPICAL COAL-FIRED HEATING FURNACE 


95 
















































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


SIEMENS CRUCIBLE STEEL 
MELTING FURNACE 

O N page 97 is a cut of this furnace, show¬ 
ing the shapes of brick commonly used 
in building it, and on pages 42 and 43 will be 
found cuts of each special shape indicated in 
this drawing, all of which we keep in stock. 

Our “STAR SILICA” holds an enviable 
reputation as the best brick in the country 
for steel melting furnaces. The “WOOD¬ 
LAND” fire brick secured the greater part 
of this trade when it was first introduced, and 
held 90 per cent, of it for 25 years, on its 
merits, until the “STAR SILICA” gradually 
replaced it. “WOODLAND” brand is still 
used by some companies who prefer clay brick 
to silica brick in crucible steel melting fur¬ 
naces. 


LIST OF SHAPES REQUIRED FOR ONE 



6-POT 

FURNACE 

Shape No. 

No. Pieces 

Where Used 

A 

30 . 

1st and 2d courses 

AA 

4 . 

Over port openings 

B 

18 . 

3d course in wall 

C 

20 . 

4th course in wall 

2 

6 . 

Between piers 

3 

12 . 

Pier brick 

4 

2 . 

On tops of piers 

5 

2 . 

On tops of piers 

6 

9-inch straight 

2 . 
s, 800 

On tops of piers 


Customers should always order any 9-inch 
straights needed with these shapes. 

We carry the above shapes in “STAR 
SILICA” and “WOODLAND” brands. 


96 






Harbison-Walker Refractories Co., Pittsburgh, Pa. 


PLAN OF SIEMENS STEEL FURNACE 



97 


















































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 



OUR PLAN OF SHAPES 
FOR SIEMENS CRUCIBLE STEEL MELTING 



FURNACE 


N page 99 will be found a system of 



shapes for above furnace designed by 
ourselves. The plan differs from any hereto¬ 
fore used in having the side walls, or walls 
over the ports built with horizontal joints, 
thus doing away with the arched side walls. 

The advantages are that having all joints 
or courses of brick horizontal, the side walls 
are not inclined to pitch into the furnace, as 
with the old style of shapes; all the shapes 
extend back to the breast wall, thus making a 
tight joint the full height of the furnace and 
preventing the gas from working up between 
the breast wall and the furnace wall. All of 
the walls having a straight, solid bearing, the 
settling will be uniform throughout the fur¬ 
nace, thus avoiding the opening or shattering 
of the walls by unequal settling. The shapes 
being of simple pattern, a mason can build a 
furnace with these shapes in less time than is 
required with others. 

IT REQUIRES THE FOLLOWING SHAPES TO 


BUILD ONE SIX-POT HOLE 


6 pieces 


No. 2 
No. 3 


12 


each 


2 


Nos. 7 to 32, inclusive 


4 

4 

4 

800 


No. 33 
No. 34 
No. 35 
9-inch 


Customers should always order extra as 
many 9-inch straights as recpiired. 


98 













Harbison-W alker Refractories Co., Pittsburgh, Pa. 


OUR PLAN OF SHAPES FOR SIEMENS CRUCIBLE 
STEEL MELTING FURNACE 




) ) 


' , ' 


99 


-SECTION SHOWING' 2' COURSES 
















































































































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


TYPICAL GAS-FIRED HEATING FURNACE 


100 






































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


SECTION OF TYPICAL DOUBLE PUDDLING 

FURNACE 


c— 



<0 


CD 

< 

Z 

o 


h- 

O 

ui 

{/) 


* V 310H 9V1S 
aooa 0NIM80M 



101 



















































COPPER REVERBERATOR! ES, CONVER¬ 
TERS, SETTLERS, ETC. 

T HE use of the highest grade refractory 
material is imperative in furnaces smelt¬ 
ing and refining copper, because of the severe 
conditions prevailing in such iurnaces. 

Practically all of the copper companies in 
the United States, Canada and Mexico have 
used large quantities of our “STAR” and 
“REESE” silica brick, our “WOODLAND,” 
“WIGTON” and other brands of fire-clay 
brick and “H.-W. R. Co.” magnesia and 
chrome brick. 

We manufacture silica brick in 9, 12, 15 
and 18-inch sizes, especially adapted for roofs 
and sidewalls of reverberatories; magnesia 
and chrome brick and shapes for bottoms, side 
walls and bridge walls of reverberatories; also 
shapes for converters and settlers, including 
tuyere blocks. 

We make highest grade fire-clay brick for 
all purposes. 

A cut of a reverberatory furnace is shown 
on page 103. 

A cut of copper converter is shown on 
page 104. 


102 






Harbison-Walker Refractories Co., Pittsburgh, Pa. 


REVERBERATORY FURNACE FOR COPPER 

SMELTING 



<o 

w 

u 



a. Q 
w z 
oc < 


□ 

z 

< 

o 

z 

I- 

J 

LlJ 

s 

(0 

>- 

ce 

0 

h 

< 

le 

LlI 

00 

le 

LlJ 

> 

LlI 

LE 

U. 

0 

k 

LlJ 

00 

2 

3 

Z 

0 

z 

</) 

< 

LlJ 

LE 

U 

z 


a: 
oo 

< 
co 

LlJ 

z 

LE O 
00 < 
« * 


z u- 
< O 


UJ 0) 

Q Z 
co O 

Z h 
- 0 
* m 

2 0 
tr u 

< UJ 

to > 
uj z 


z 

o 

< 

£ 


0 

z 


CO 

3 

UJ 

(E 

< 


Z 

< 


I 


103 















































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 




A TYPE OF COPPER CONVERTER 




104 






















































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


TYPICAL LIME KILN 


105 




























































Harbison-Walker Refractories Co., Pittsburgh, Pa. 



CROSS SECTION OF TYPICAL PRODUCER 
GAS GLASS TANK 




106 














































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


107 































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


BOILER SETTINGS 


W E make a special feature of manufactur¬ 
ing brick for boiler settings. 

The different types of boilers and the 
different fuels in use require varied properties 
in the brick used in different sections of the 
brickwork; in some cases the best brick to 
use depends entirely upon the heat-resisting 
quality; in others, upon resistance to the im¬ 
pinging action of flame and spawling; while in 
others, upon the ability to resist the action of 
clinker and poker, together with heat-resisting 
qualities. 


The large units of the modern boiler, such 
as the Sterling, Babcock & Wilcox, Cahall, 
Heine, Wickes, Rust, Maxim and other types, 
require the best possible grade of brick in the 
setting, ESPECIALLY IN THE ARCHES. 


In boiler setting, it is important that the 
workmanship and material be such that inter¬ 
ruptions in the steam supply occur as seldom 
as possible. 

Numerous changes have been made in 
boiler settings at our suggestion, particularly 
with regard to the kind of brick used at critical 
points. These changes were followed with 
marked improvement in the steam records of 
the boiler plants. 

Whenever called upon to do so, we will 
have our engineering department get out blue¬ 
prints and counts, showing the number and 
most suitable brick required for different sec¬ 
tions of the furnace walls for any type of 
boiler. 


Different types of boiler settings are shown on pages 
109 to 119 inclusive. 


108 












Harbison-Walker Refractories Co., Pittsburgh, Pa. 


TYPICAL RETURN TUBULAR BOILER 

LONGITUDINAL SECTIONAL ELEVATION 



109 


















































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


TYPICAL RETURN TUBULAR BOILER 

SECTION THROUGH FURNACE 



| 


110 
























































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


BABCOCK & WILCOX WATER TUBE BOILER 



111 





















































































































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


CAHALL VERTICAL WATER TUBE BOILER 







112 























































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


STERLING WATER TUBE BOILER 


113 






























Harbison-Walker Refractories Co., Pittsburgh, Pa. 


HEINE HORIZONTAL WATER TUBE BOILER 


114 


































































HarBISON-\\ ALKER REFRACTORIES Co., PITTSBURGH, Pa. 


MAXIM WATER TUBE BOILER 


115 









































116 





















































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


WICKES VERTICAL WATER TUBE SAFETY 
STEAM BOILER 


117 


























































Harbison-Walker Refractories Co., Pittsburgh, Pa 


ERIE CITY IRON WORKS VERTICAL WATER 
TUBE BOILER 


118 












































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


OIL WELL SUPPLY CO. WATER TUBE 

BOILER 


119 


























































COAL GAS BENCHES AND WATER GAS 

PLANTS 

T HE question of the quality of refractory materials 
is becoming one of increasing importance to managers 
of Gas Plants. In the past, the limit of endurance 
of refractory materials used has been the controlling 
factor in limiting the output per unit of capacity. We 
are now making Sectional Retorts and Setting Shapes 
of “H.-W. RICON” (our Special High Silica) which 
is so high in heat resisting qualities that the only limit 
to rapidity of operation is the heat at which the gas 
would disintegrate or decompose. This has effected 
a decrease in the time of carbonizing, thus increasing 
the number of charges in a given time and consequently 
showing an actual increase in production per retort of 
from 40 to 50 per cent. Sectional retorts have previously 
been unsatisfactory, due to shrinkage; “H. W. RICON,” 
expands with heat, making a durable retort which is 
permanently gas tight. 

In addition to “H.-W. RICON,” mentioned above, 
we also manufacture fire clay shapes for use in regen¬ 
erators, fixers, carburetors and checkers. Our material 
has been found to be particularly suitable for all pur¬ 
poses in Coal Gas Benches and Regenerators and in Water 
Gas Plants. 


















Y\v,- 


SECTION OF RETORT 


120 












HARBISON-W ALKER REFRACTORIES Co., PITTSBURGH, Pa 


STANDARD RETORT GAS HOUSE 

Riter-Conley Mfg. Co., Pittsburgh, Pa. 


121 









































































































GENERAL INFORMATION ABOUT FIRE BRICK 

ALL FIRE BRICK SHOULD BE KEPT IN A DRY PLACE 

Moisture, especially in cold weather, will greatly 
injure any brick. 

To obtain the best results from brickwork, observe 
the following precautions: 

Use good fire clay equal in refractoriness to the brick 
itself, mixing with water to thin soup. Dip brick and 
rub to make a brick to brick joint. 

Warm slowly to expel moisture. 

Bear in mind that fire clay brick contract, and silica, 
chrome and magnesia brick expand under high temper¬ 
atures. 

Sudden variations of temperature cause silica brick 
to spawl, and also reduce their refractoriness. All 
furnaces in which silica brick are used should therefore 
be heated up and cooled down slowly and uniformly. 

From 250 to 350 pounds of fire clay or silica cement 
are enough to lay one thousand brick. Fine ground 
fire clay should be used for laying up fire clay brick, 
silica cement for silica brick, magnesia cement for 
magnesia brick, and chrome cement for chrome brick. 

For estimating on fire brick work, use the following 
figures: 

1 square foot 43^-inch wall requires 7 brick 

1 square foot 9-inch wall requires 14 brick 

1 square foot lSJ^-inch wall requires 21 brick 

1 cubic foot brickwork requires 17 nine-inch straight 
brick 

1 cubic foot fire clay brickwork weighs 150 pounds 

1 cubic foot silica brickwork weighs 130 pounds 

• 

1,000 brick (closely stacked) occupy 56 cubic feet 

1,000 brick (loosely stacked) occupy 72 cubic feet 

For estimating on red brickwork, figure on nine 
cubic feet of sand and three bushels of lime for laying 
1,000 brick. 


122 






Harbison-Walker Refractories Co., Pittsburgh, Pa. 


BRICK TABLES 

T HE following tables show how a circle or 
arch of any diameter may be laid up with 
a combination of the standard size fire brick, 
as designed in this catalogue. 


TABLE OF WEDGE BRICK 


Inside 

Diameter 

No. 2 
Wedge 

No. 1 
Wedge 

Straight 

Total 

2 ft. 3 in. 

57 



57 

2 “ 6 “ 

49 

11 


60 

3 44 0 44 

38 

30 


68 

3 44 6 “ 

26 

50 


76 

4 “ 0 “ 

12 

71 


83 

4 “ 6 44 


91 


91 

5 “ 0 “ 


91 

8 

99 

5 44 6 44 


91 

15 

106 

6 “ 0 “ 


91 

23 

114 

6 44 6 44 


91 

30 

121 

7 “ 0 “ 


91 

38 

129 

7 44 6 44 


91 

45 

136 

o 

00 


91 

53 

144 

8 “ 6 “ 


91 

60 

151 

9 44 0 44 


91 

68 

159 

9 “ 6 “ 


91 

76 

167 

o 

o 


91 

83 

174 

10 “ 6 44 


91 

91 

182 

1 1 44 0 44 


91 

98 

189 

1 1 4 4 6 4 4 


91 

106 

197 

12 “ 0 44 


91 

113 

204 


123 


































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


TABLE OF ARCH BRICK 


Inside 

Diameter 

No. 3 
Arch 

No. 2 
Arch 

No. 1 
Arch 

Straight 

Total 


19 




19 

\j i l< \j 11x• 

1 “ 0 “ 

12 

15 



27 

I U 

1 44 fi 44 

4 

30 



34 

1 u 

1 “ Q “ 


38 



38 

2 “ 0 “ 


34 

8 


42 

2 “ fi “ 


26 

23 


49 

3 “ n “ 


19 

38 


57 

3 “ 6 “ 


11 

53 


64 

4 “ 0 “ 


4 

68 


72 

4 “ 3 “ 



76 


76 

4 “ 6 “ 

I ; 

76 

4 

80 

5 “ 0 “ 

| 


76 

11 

87 

5 “ 6 “ 



76 

19 

95 

6 “ 0 “ 



76 

27 

103 

6 “ 6 “ 



76 

34 

110 

7 “ 0 “ 



76 

42 

118 

7 “ 6 “ 



76 

49 

125 

8 “ 0 “ 



76 

57 

133 

8 “ 6 “ 



70 

64 

140 

9 “ 0 “ 



76 

72 

148 

9 “ 6 “ 



76 

79 

155 

10 “ 0 “ 



76 

87 

163 

10 “ G “ 



76 

94 

170 

11 “ 0 “ 



76 

102 

178 

11 “ 6 “ 



76 

109 

185 

12 “ 0 “ 


1. 

76 

117 

193 


124 









































































125 
















































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


TABLE OF 9-INCH KEY BRICK 

CONTINUED 


Inside Diameter 

No. 1 
Key 

Straight 

Total 

12ft 6 in. . 

113 

4 

117 

13 “ 0 “ . 

113 

9 

122 

13 “ 6 “ . 

113 

13 

126 

14 “ 0 “ . 

113 

17 

130 

14 “ 6 “ . 

113 

21 

134 

15 “ 0 “ . 

113 

25 

138 

15 “ 6 “ . 

113 

30 

143 

16 “ 0 “ . 

113 

34 

147 

16 “ 6 “ . 

113 

38 

151 

17 “ 0 “. 

113 

42 

155 

17 “ 6 “. 

113 

46 

159 

18 “ 0 “ . 

113 

50 

163 

18 41 6 “. 

113 

55 

168 

19 “ 0 “. 

113 

59 

172 

19 “ 6 “. 

113 

63 

176 

20 “ 0 “. 

113 

67 

180 





20 “ 6 “ . 

113 

71 

184 

21 “ 0 “ . 

113 

76 

189 

21 14 6 “■. 

113 

80 

193 

22 “ 0 “ . 

113 

84 

197 

22 “ 6 “ . 

113 

88 

201 

23 “ 0 “ . 

113 

92 

205 

23 “ 6 “. 

113 

97 

210 



126 
























































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


TABLE OF 9-INCH KEY BRICK 

CONTINUED 


Inside Diameter 

No. 1 
Key 

Straight 

Total 

24 ft. 0 in. 

24 “ 6 44 . 

25 44 0 “ . 

25 “ 6 “. 

26 “ 0 44 . 

113 

113 

113 

113 

113 

101 

105 

109 

113 

117 

214 

218 

222 

226 

230 

26 “ 6 “ . 

27 44 0 44 . 

27 44 6 44 . 

28 44 0 44 . 

28 44 6 44 . 

29 44 0 44 . 

29 44 6 44 . 

30 “ 0 44 . 

113 

113 

113 

113 

113 

113 

113 

113 

122 

126 

130 

134 

138 

143 

147 

151 

235 

239 

243 

247 

251 

256 

260 

264 

30 44 6 44 . 

. 

113 

155 

268 

31 “ 0 44 . 

113 

159 

272 

31 44 6 44 . 

113 

163 

276 

32 44 0 44 . 

113 

168 

281 

32 44 6 44 . 

113 

172 

285 

33 44 0 “. 

113 

176 

289 

33 44 6 44 . 

113 

180 

293 

34 44 0 “. 

113 

184 

297 

34 44 6 44 . 

113 

189 

302 

35 44 0 44 . 1 

113 

193 

306 


127 

































































128 






















































































HARBISON-W ALKER REFRACTORIES Co., PITTSBURGH, Pa. 



TABLE OF 13^-1 NCH KEY BRICK 

CONTINUED 


Inside Diameter 

No. 2 
Key 

Straight 

Total 

17 ft. 0 in. 

85 

36 

121 

17 “ 6 “ .... 

85 

39 

124 

18 14 0 “ . 

85 

43 

128 

18 “ 6 “ . 

85 

46 

131 

19 “ 0 “ . 

85 

49 

134 

19 “ 6 “ . 

85 

52 

137 

20 “ 0 " . 

85 

55 

140 

20 “ 6 “ . 

85 

58 

143 

21 “ 0 “ . 

85 

61 

146 

21 “ 6 “ . 

85 

65 

150 

22 “ 0 “ . 

85 

68 

153 

22 “ 6 “ . 

85 

71 

156 

23 “ 0 “ . 

85 

74 

159 

23 “ 6 “ . 

85 

77 

162 

24 “ 0 “ . 

85 

80 

165 

24 “ 6 “ . 

85 

83 

168 

25 “ 0 “ . 

85 

87 

172 

25 “ 6 “ . 

85 

90 

175 

26 “ 0 “ . 

85 

93 

178 

26 “ 6 “ . 

85 

96 

181 

27 “ 0 “ . 

85 

99 

184 

27 “ 6 “ . 

85 

102 

187 

to 

00 

o 

85 

105 

190 


129 






























































TABLE OF 13^2-INCH KEY BRICK 

CONTINUED 


Inside Diameter 

No. 2 

Key 

Straight 

Total 

28 ft. 6 in. 

85 

109 

194 

29 “ 0 “ . 

85 

112 

197 

29 “ 6 “ . 

85 

115 

200 

30 “ 0 “ . 

85 

118 

203 

30 “ 6 “ . 

85 

121 

206 

31 “ 0 “ . 

85 

124 

209 

31 “ 6 “ . 

85 

127 

212 

32 “ 0 “ . 

85 

131 

216 

32 “ 6 “ . 

85 

134 

219 

33 “ 0 “ . 

85 

137 

222 

33 “ 6 “ . 

85 

140 

225 

34 “ 0 “ . 

85 

143 

228 

34 “ 6 “ . 

85 

146 

231 

35 “ 0 “ . 

85 

149 

234 


TABLE OF 9X6X3-INCH KEY BRICK 


Inside 

Diameter 

No. 4 Key 
9x6x4 Mx3" 

No. 2 Key 
9x6x5^jx3" 

Squares 

Total 

6 ft. 0 in. 

47 


. # 

47 

6 “ 

6 “ 

44 

6 


50 

7 “ 

0 “ 

42 

12 


54 

7 “ 

6 “ 

38 

19 


57 

8 “ 

0 “ 

34 

26 


60 

8 “ 

6 “ 

31 

32 


63 

9 “ 

0 “ 

27 

39 


66 

9 “ 

6 “ 

23 

46 


69 

10 “ 

0 “ 

20 

52 


72 

10 “ 

6 “ 

16 

59 

. 

75 


130 


mm 



















































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


TABLE OF 9X6X3-INCH KEY BRICK 

CONTINUED 


Inside 

Diameter 

No. 4 Key 
9x6x4H x3 " 

No. 2 Key 
9x6x5^8x3" 

Squares 

Total 

11 ft. 0 in. 

13 

66 


79 

11 “ 6 “ 

10 

72 


82 

12 “ 0 “ 

6 

79 


85 

12 “ 6 “ 

3 

85 


88 

13 “ 0 “ 


91 


91 

13 “ 6 “ 


91 

3 

94 

14 “ 0 “ 

. 

91 

6 

97 

14 “ 6 “ 


91 

10 

101 

15 “ 0 “ 


91 

13 

104 

15 “ 6 “ 


91 

16 

107 

16 “ 0 “ 


91 

19 

110 

16 “ 6 “ 


91 

22 

113 

17 “ 0 “ 


91 

25 

116 

17 “ 6 “ 


91 

28 

119 

18 “ 0 “ 


91 

32 

123 

18 “ 6 “ 


91 

35 

126 

19 “ 0 “ 


91 

38 

129 

19 “ 6 “ 


91 

41 

132 

20 “ 0 “ 


91 

44 

135 

20 “ 6 “ 


91 

47 

138 

21 “ 0 “ 


91 

50 

141 

21 “ 6 “ 


91 

54 

145 

22 “ 0 “ 


91 

57 

148 

22 “ 6 “ 


91 

60 

151 

23 “ 0 “ 


91 

63 

154 

23 “ 6 “ 


91 

66 

157 

24 “ 0 “ 


91 

69 

160 

24 “ 6 “ 


91 

72 

163 

25 “ 0 “ 


91 

76 

167 

25 “ 6 “ 


91 

79 

170 

26 “ 0 “ 


91 

82 

173 

26 “ 6 “ 


91 

85 

176 

27 0 “ 


91 

88 

179 

27 “ 6 “ 


91 

91 

182 

28 “ 0 “ 


91 

94 

185 

28 “ 6 “ 


91 

98 

189 

29 “ 0 “ 


91 

101 

192 

29 “ 6 “ 


91 

104 

195 

30 “ 0 “ 


91 

107 

198 


131 


































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


TABLE OF GAS FLUE ARCH BRICK 

for blast furnace downcomer 




Shapes Required 


Inside Diameter 
Openings 





No. 3 

No. 4 

No. 5 

Straight 

2 ft 9 in . 

46 




3 ft. 0 in. 

3 ft fi in . 

34 

16 

15 

38 



A ft (1 in 


59 



4- ft fi in 


26 

39 





70 





70 

6 




70 

11 




70 

16 

7 ft 0 in 



70 

22 

7 ft fi in 



70 

27 

c ft Din 



70 

32 




70 

38 

Q ft fi in 



70 

43 



_ 


1 


CUPOLA BLOCKS 


Inside Diameter 

Shapes Required 

Cupola 

No. 1 

No. 2 

No. 3 

No. 4 

9ff fi i n . 

15 




2ft 9 in . 

8 

8 



3 ft 0 in 


17 



3 ft 3 in 


12 

6 


3 ft fi in 


8 

11 


3 ft 9 in 


4 

16 


4 ft 0 in 



21 


4 ft 3 in 



15 

7 

4 ft fi in 



10 

13 

4 ft 9 in 



5 

19 

fi f t 0 i n 




25 







132 






















































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


STANDARD BOTTOM BLOCKS 

IN ONE COURSE OF FOLLOWING DIAMETERS 


Blocks 18x12x8" 

Blocks 18x9x414" 

Diameter 

No. Blocks 

Diameter 

No. Blocks 

8' 0" 

89 

8' 0" 

198 

8' 6" 

99 

8' 6" 

222 

9' 0" 

110 

9' 0" 

248 

9' 6" 

122 

9' 6" 

275 

10' 0" 

134 

10' 0" 

303 

10' 6" 

147 

10' 6" 

333 

11' 0" 

161 

11' 0" 

364 

11' 6" 

175 

11' 6" 

397 

12' 0" 

189 

12' 0" 

431 

12' 6" 

204 

12' 6" 

466 

13' 0" 

220 

13' 0" 

503 

13' 6" 

237 

13' 6" 

541 

14' 0" 

254 

14' 0" 

581 

14' 6" 

271 

14' 6" 

621 

15' 0" 

289 

15' 0" 

664 

15' 6" 

308 

15' 6" 

708 

16' 0" 

327 

16' 0" 

753 

16' 6" 

347 

16' 6" 

799 

17' 0" 

368 

17' 0" 

847 

17' 6" 

389 

17' 6" 

897 

18' 0" 

411 

18' 0" 

947 

18' 6" 

433 

18' 6" 

999 

19' 0" 

456 

19' 0" 

1053 

19' 6" 

479 

19' 6" 

1108 

20' 0" 

503 

20' 0" 

1164 

20' 6" 

528 

20' 6" 

1222 

21' 0" 

554 

21' 0" 

1281 

21' 6" 

579 

21' 6" 

1342 

22' 0" 

605 

22' 0" 

1403 

22' 6" 

632 

22' 6" 

1467 

23' 0" 

660 

23' 0" 

1531 

23' 6" 

688 

23' 6" 

1598 

24' 0" 

717 

24' 0" 

1665 

24' 6" 

746 

24' 6" 

1734 

25' 0" 

776 

25' 0" 

1804 

25' 6" 

807 

25' 6" 

1876 


133 






















Harbison-Walker Refractories Co., Pittsburgh, Pa 



TABLE OF SILICA 12-INCH WEDGE 

BRICK 


2H-INCH SERIES 


Inside 

Diameter 

2No. 2 
Wedge 

12 x 6 x 2 Y% 
x 2Y 2 " 

23^" No. 1 
Wedge 

12 x 6 x 2R 
x2MT 

Straight 

12 x 6 x 2V 2 

Total 

13 ft. 3 in. 

200 



200 

13 “ 6 “ 

199 

5 


204 

14 “ 0 “ 

191 

20 


211 

14 “ 6 “ 

184 

35 


219 

15 “ 0 “ 

176 

50 


226 

15 “ 6 “ 

168 

66 


234 

16 “ 0 “ 

161 

80 


241 

16 “ 6 “ 

153 

96 


249 

17 “ 0 “ 

146 

111 


257 

17 “ 6 “ 

138 

126 


264 

18 “ 0 “ 

131 

141 


272 

18 “ 6 “ 

123 

156 


279 

19 “ 0 “ 

116 

171 


287 

19 “ 6 “ 

108 

1S6 


294 

20 “ 0 “ 

101 

201 


302 

20 “ 6 “ 

93 

216 


309 

21 “ 0 “ 

86 

231 


317 

21 “ 6 “ 

78 

246 


324 

22 “ 0 “ 

71 

261 


332 

22 “ 6 “ 

63 

276 


339 

23 “ 0 “ 

55 

292 


347 

23 “ 6 “ 

48 

307 


355 

24 “ 0 “ 

40 

322 


362 

24 “ 6 “ 

33 

337 


370 

25 “ 0 “ 

25 

352 


377 

25 “ 6 “ 

18 

367 


385 

26 “ 0 “ 

10 

382 


392 

26 “ 6 “ 

3 

397 


400 

26 “ 9 “ 


404 


404 

27 “ 0 “ 


404 

4 

408 

27 “ 6 “ 


404 

11 

415 

28 “ 0 “ 


404 

19 

423 

28 “ 6 “ 


404 

27 

431 

29 “ 0 “ 


404 

34 

438 

29 “ 6 “ 


404 

42 

446 

30 “ 0 “ 


404 

49 

453 

30 “ 6 “ 


404 

57 

461 

31 “ 0 “ 


404 

64 

468 

31 “ 6 “ 


404 

71 

475 

32 “ 0 “ 


404 

79 

483 

32 “ 6 “ 


404 

87 

491 

33 “ 0 “ 


404 

94 

498 

33 “ 6 “ 


404 

102 

506 

34 “ 0 “ 


404 

109 

513 

34 “ 6 “ 


404 

117 

521 

35 “ 0 “ 


404 

125 

529 

35 “ 6 “ 


404 

132 

536 

36 “ 0 “ 


404 

140 

544 


See page 135 for 3-inch series. In ordering state whether you 
desire 2^-inch or 3-inch series. 


134 



























































































135 

























































































136 









































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


TABLE OF MAGNESITE AND CHROME 

KEY BRICK 

STANDARD SIZE 


Inside 

Diameter 

No. 2 Key 
8%x4%x3%' 

No. 1 Key 
8%x4%x3V & r 

Squares 

8^x4^" 

5 

ft. 0 in. 

54 

2 


5 

“ 6 “ 

48 

12 


6 

“ 0 “ 

46 

19 


6 

“ 6 “ 

41 

28 


7 

“ 0 “ 

37 

36 


7 

“ 6 “ 

33 

45 


8 

“ 0 “ 

29 

53 


8 

“ 6 “ 

24 

62 


9 

“ 0 “ 

20 

71 


9 

“ 6 “ 

16 

79 


10 

“ 0 “ 

11 

88 


10 

“ 6 “ 

6 

97 


11 

“ 0 “ 

3 

105 


11 

“ 6 “ 


110 

2 

12 

“ 0 “ 


110 

6 

12 

“ 6 “ 


110 

11 

13 

“ 0 “ 


110 

15 

13 

“ 6 “ 


110 

19 

14 

“ 0 “ 


110 

24 

14 

“ 6 “ 


110 

28 

15 

“ 0 “ 


110 

32 

15 

“ 6 “ 


110 

37 

16 

“ 0 “ 

. 

110 

41 

16 

“ 6 “ 


110 

45 

17 

“ 0 “ 


no 

49 

17 

“ 6 “ 


110 

54 

18 

“ 0 “ 


110 

58 

18 

“ 6 “ 


110 

62 

19 

“ 0 “ 


110 

67 

19 

“ 6 “ 


110 

71 

20 

“ 0 “ 


110 

75 

20 

“ 6 “ 


110 

80 

21 

“ 0 “ 


110 

84 

21 

“ 6 “ 


110 

88 

22 

“ 0 “ 


110 

93 

22 

‘ 6 “ 


110 

96 

23 

‘ 0 “ 


110 

101 

23 

‘ 6 “ 


110 

105 

24 

‘ 0 “ 


110 

110 

24 

‘ 6 “ 


110 

114 

25 

‘ 0 “ 


110 

118 


Total 


99 

103 

108 

112 

116 

121 

125 

129 

134 

138 

142 

147 

151 

155 

159 

164 

168 

172 

177 

181 

185 

190 

194 

198 

203 

206 

211 

215 

220 

224 

228 
























































































138 
















































































139 































































Harbison-Walker Refractories Co., Pittsburgh, Pa 


TABLE OF CHROME WEDGE BRICK 


Inside 

Diameter 

No. 2 Wedge 

SHxm^A 

xlH" 

NTo. 1 Wedge 
SMx4px234 8 

Straight 

HxiVs^A" 

Total 

2ft. 214 

in. 

55 



55 

2 “ 6 

44 

47 

13 


60 

3 “ 0 

44 

34 

33 


67 

3 “ 6 

4 4 

22 

53 


75 

4 “ 0 

4 4 

10 

73 


83 

4 “ 6 

4 4 


88 

2 

90 

5 “ 0 

4 4 


88 

9 

97 

5 44 6 



88 

17 

105 

6 “ 0 

4 4 


88 

24 

112 

6 “ 6 

4 4 


88 

32 

120 

7 “ 0 

4 4 


88 

40 

128 

7 “ 6 

4 4 


88 

47 

135 

8 “ 0 

4 4 


88 

55 

143 

8 “ 6 

4 4 


88 

62 

150 

9 “ 0 

4 4 


88 

70 

158 

9 “ 6 

4 4 


88 

77 

165 

10 “ 0 

4 4 


88 

85 

173 

10 41 6 

4 4 


88 

92 

180 

11 “ 0 

4 4 


88 

100 

188 

11 “ 6 

4 4 


88 

108 

196 

12 “ 0 

4 4 


88 

1 

115 

203 













































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


TEMPERATURES 

Below we give the temperatures of iron, steel and 
other metals, under various conditions, according to the 
latest scientific investigations. 




Centigrade 

Degrees 

Fahrenheit 

Degrees 

Tin. 


229 

445 

Lead. 


322 

612 

Lead. 


1040 

1904 

Zinc. 


412 

775 

Zinc. 


1040 

1904 

Aluminum. 


700 

1252 

Silver. 


957 

1775 

Brass. 


1021 

1870 

Copper. 


1029 

1885 

Gold. 


1038 

1900 

Cobalt. 


1100 

2012 

Cast Iron, white. 

. . melts 

1135 

2075 

Cast Iron, gray. 


1222 

2230 

Steel. 


1300 

2372 

Iron, wrought. 

. . melts 

1500 

2732 

Nickel. 


1500 

2732 

Platinum. 

. . melts 

2533 

4593 

Glass Furnace, between 

the pots. 

1375 

2507 

In the pots, refining . . 


1310 

2390 

In the pots, working. . 


1045 

1913 

Tanks melted for casting 


1310 

2390 

Annealing Glassware. . . . 

] 

.... 

444 

to 555 

800 
to 1000 

Siemens Crucible Steel Furnace j 

1460 

2660 

varies from. 

.... 1 

to 1590 

to 2894 


141 











































Harbison-Walker Refractories Co., Pittsburgh, Pa 


TEMPERATURE S—C o n t l n U E d 


Centigrade Fahrenheit 


BESSEMER PROCESS 

Running the slag. 

Running steel into ladle. 

Running steel into mold .. 

Soaking pit furnace, ingot in.. . 
Ingot under hammer. 

OPEN HEARTH PROCESS 

Gas from producers. 

Gas entering generator. 

Gas leaving generator. 

Air leaving generator. 

Fumes passing to shaft. 

End of fusion of charge. 

Refining the steel. 

Running into ladle, first. 

Running into ladle, last. 

BLAST FURNACE-GRAY BESSEMER 

Front of tuyere. 

At tapping. 


Degrees 

Degrees 

1580 

2876 

1640 

2984 

1580 

2876 

1200 

2192 

1080 

1976 

720 

1328 

400 

752 

1200 

2192 

1000 

1832 

300 

572 

1420 

2588 

1500 

2732 

1580 

2876 

1490 

2714 

1930 

3506 

1570 

2858 


The following table affords a somewhat rough 
method of estimating high temperatures. 



Centigrade 

Degrees 

Fahrenheit 

Deegres 

Just glowing in the dark. 

Dark red . 

525 

700 

977 

1252 

Cherrv red . 

908 

1666 

RricrVit rViprrv rod . 

1000 

1832 

Ora mm . 

1150 

2102 

White . 

1300 

2372 

wnifP . 

1500 

2732 



' 





















































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


FUSING POINTS OF SEGER CONES 


Number 

of 

Cone 

Fusing Point 

Number 

of 

Cone 

Fusing Point 

Degrees 

Fahr. 

Degrees 

Centig. 

Degrees 

Fahr. 

Degrees 

Centig. 

.022 

1,094 

590 

10 

2,426 

1,330 

.021 

1,148 

620 

11 

2,462 

1,350 

.020 

1,202 

650 

12 

2,498 

1,370 

.019 

1,256 

680 

13 

2,534 

1,390 

.018 

1,310 

710 

14 

2,570 

1,410 

.017 

1,364 

740 

15 

2,606 

1,430 

.016 

1,418 

770 

16 

2,642 

1,450 

.015 

1,472 

800 

17 

2,678 

1,470 

.014 

1,526 

830 

18 

2,714 

1,490 

.013 

1,580 

860 

19 

2,750 

1,510 

.012 

1,634 

890 

20 

2,786 

1,530 

.011 

1,688 

920 

21 

2,822 

1,550 

.010 

1,742 

950 

22 

2,858 

1,570 

.09 

1,778 

970 

23 

2,894 

1,590 

.08 

1,814 

990 

24 

2,930 

1,610 

.07 

1,850 

1,010 

25 

2,966 

1,630 

.06 

1,886 

1,030 

26 

3,002 

1,650 

,05 

1,922 

1,050 

27 

3,038 

1,670 

.04 

1,958 

1,070 

28 

3,074 

1,690 

.03 

1,994 

1,090 

29 

3,110 

1,710 

.02 

2,030 

1,110 

30 

3,146 

1,730 

.01 

2,066 

1,130 

31 

3,182 

1,750 

1 

2,102 

1,150 

32 

3,218 

1,770 

2 

2,138 

1,170 

33 

3,254 

1,790 

3 

2,174 

1,190 

34 

3,290 

1,810 

4 

2,210 

1,210 

35 

3,326 

1,830 

5 

2,246 

1,230 

36 

3,362 

1,850 

6 

2,282 

1,250 

37 

3,398 

1,870 

7 

2,318 

1,270 

38 

3,434 

1,890 

8 

2,354 

1,290 

39 

3,470 

1,910 

9 

2,390 

1,310 





143 





















Harbison- Walker Refractories Co., Pittsburgh, Pa. 



COMPARISON OF CENTIGRADE AND 


FAHRENHEIT THERMOMETERS 


Centi¬ 

grade 

Fahren¬ 

heit 

Centi¬ 

grade 

Fahren¬ 

heit 

Centi¬ 

grade 

Fahren¬ 

heit 

1815 

3299 

1770 

3218 

1725 

3137 

1814 

3297.2 

1769 

3216.2 

1724 

3135.2 

1813 

3295.4 

1768 

3214.4 

1723 

3133.4 

1812 

3293.6 

1767 

3112.6 

1722 

3131.6 

1811 

3291.8 

1766 

3210.8 

1721 

3129.8 

1810 

3290 

1765 

3209 

1720 

3128 

1809 

3288.2 

1764 

3207.2 

1719 

3126.2 

1808 1 

3286.4 . 

1763 

3205.4 

1718 

3124.4 

1807 

3284.6 

1762 

3203.6 

1717 

3122.6 

1806 

3282.8 

1761 

3201.8 

1716 

3120.8 

1805 

3281 

1760 

3200 

1715 

3119 

1804 

3279.2 

1759 

3198.2 

1714 

3117.2 

1803 

3277.4 

1758 

3196.4 

1713 

3115.4 

1802 

3275.6 

1757 

3194.6 

1712 

3113.6 

1801 

3273.8 

1756 

3192.8 

1711 

3111.8 

1800 

3272 

1755 

3191 

1710 

3110 

1799 

3270.2 

1754 

3189.2 

1709 

3108.2 

1798 

3268.4 

1753 

3187.4 

1708 

3106.4 

1797 

. 3266.6 

i 1752 

3185.6 

1707 

3104.6 

1796 

3264.8 

1751 

3183.8 

1706 

3102.8 

1795 

3263 

1750 

3182 

1705 

3101 

1794 

3261.2 

1749 

3180.2 

1704 

3099.2 

1793 

3259.4 

1748 

3178.4 

1703 

3097.4 

1792 

3257.6 

1747 

3176.6 

1702 

3095.6 

1791 

3255.8 

1746 

3174.8 

1701 

3093.8 

1790 

3254 

1745 

3173 

1700 

3092 

1789 

3252.2 

1744 

3171.2 

1699 

3090.2 

1788 

3250.4 

1743 

3169.4 

1698 

3088.4 

1787 

3248.6 

1742 

3167.6 

1697 

3086.6 

1786 

3246.8 

1741 

3165.8 

1696 

3084.8 

1785 

3245 

1740 

3164 

1695 

3083 

1784 

3243.2 

1739 

3162.2 

1694 

3081.2 

1783 

3241.4 

1738 

3160.4 

1693 

3079.4 

1782 

3239.6 

1737 

3158.6 

1692 

3077.6 

1781 

3237.8 

1736 

3156.8 

1691 

3075.8 

1780 

3236 

1735 

3155 

1690 

3074 

1779 

3234.2 

1734 

3153.2 

1689 

3072.2 

1778 

3232.4 

1733 

3151.4 

1688 

3070.4 

1777 

3230.6 

1732 

3149.6 

1687 

3068.6 

1776 

3228.8 

1731 

3147.8 

1686 

3066.8 

1775 

3227 

1730 

3146 

1685 

3065 

1774 

3225.2 

1729 

3144.2 

1684 

3063.2 

1773 

3223.4 

1728 

3142.4 

1683 

3061.4 

1772 

3221.6 

1727 

3140.6 

1682 

3059.6 

1771 

3219.8 

1726 

3138.8 

1681 

3057.8 


144 






































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


Comparison of Centigrade and Fahrenheit 


Thermometers—Continued 


Centi¬ 

grade 

Fahren¬ 

heit 

Centi¬ 

grade 

Fahren¬ 

heit 

Cent- 

grade 

Fahren¬ 

heit 

1680 

3056 

1635 

2975 

1590 

2894 

1679 

3054.2 

1634 

2973.2 

1589 

2892.2 

1678 

3052.4 

1633 

2971.4 

1588 

2890.4 

1677 

3050.6 

1632 

2969.6 

1587 

2888.6 

1676 

3048.8 

1631 

2967.8 

1586 

2886.8 

1675 

3047 

1630 

2966 

1585 

2885 

1674 

3045.2 

1629 

2964.2 

1584 

2883.2 

1673 

3043.4 

1628 

2962.4 

1583 

2881.4 

1672 

3041.6 

1627 

2960.6 

1582 

2879.6 

1671 

3039.8 

1626 

2958.8 

1581 

2877.8 

1670 

3038 

1625 

2957 

1580 

2876 

1669 

3036.2 

1624 

2955.2 

1579 

2874.2 

1668 

3034.4 

1623 

2953.4 

1578 

2872.4 

1667 

3032.6 

1622 

2951.6 

1577 

2870.6 

1666 

3030.8 

1621 

2949.8 

1576 

2868.8 

1665 

3029 

1620 

2948 

1575 

2867 

1664 

3027.2 

1619 

2946.2 

1574 

2865.2 

1663 

3025.4 

1618 

2944.4 

1573 

2863.4 

1662 

3023.6 

1617 

2942.6 

1572 

2861.6 

1661 

3021.8 

1616 

2940.8 

1571 

2859.8 

1660 

3020 

1615 

2939 

1570 

2858 

1659 

3018.2 

1614 

2937.2 

1569 

2856.2 

1658 

3016.4 

1613 

2935.4 

1568 

2854.4 

1657 

3014.6 

1612 

2933.6 

1567 

2852.6 

1656 

3012.8 

1611 

2931.8 

1566 

2850.8 

1655 

3011 

1610 

2930 

1565 

2849 

1654 

3009.2 

1609 

2928.2 

1564 

2847.2 

1653 

3007.4 

1608 

2926.4 

1563 

2845.4 

1652 

3005.6 

1607 

2924.6 

1562 

2843.6 

1651 

3003.8 

1606 

2922.8 

1561 

2841.8 

1650 

3002 

1605 | 

2921 

1560 

2840 

1649 

3000.2 

1604 

2919.2 

1559 

2838.2 

1648 

2998.4 

1603 

2917.4 

1558 

2836.4 

1647 

2996.6 

1602 

2915.6 

1557 

2834.6 

1646 

2994.8 

1601 

2913.8 

1556 

2832.8 

1645 

2993 

1600 

2912 

1555 

2831 

1644 

2991.2 

1599 

2910.2 

1554 

2829.2 

1643 

2989.4 

1598 

2908.4 

1553 

2827.4 

1642 

2987.6 

1597 

2906.6 

1552 

2825.6 

1641 

2985.8 

1596 

2904.8 

1551 

2823.8 

1640 

2984 

1595 

2903 • 

1550 

2822 

1639 

2982.2 

1594 

2901.2 

1549 

2820.2 

1638 

2980.4 

1593 

2899.4 

1548 

2818.4 

1637 

2978.6 

1592 

2897.6 

1547 

2816.6 

1636 

2976.8 

1591 

2895.8 

1546 

2814.8 


145 







































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


Comparison of Centigrade and Fahrenheit 
Thermometers—Continued 


Centi¬ 

grade 

Fahren¬ 

heit 

Centi¬ 

grade 

Fahren¬ 

heit 

Centi¬ 

grade 

Fahren¬ 

heit 

1545 

2813 

1500 

2732 

1455 

2651 

1544 

2811.2 

1499 

2730.2 

1454 

2649.2 

1543 

2809.4 

1498 

2728.4 

1453 

2647.4 

1542 

2807.6 

1497 

2726.6 

1452 

2645.6 

1541 

2805.8 

1496 

2724.8 

1451 

2643.8 

1540 

2804 

1495 

2723 

1450 

2642 

1539 

2802.2 

1494 

2721.2 

1449 

2640.2 

1538 

2800.4 

1493 

2719.4 

1448 

2638.4 

1537 

2798.6 

1492 

2717.6 

1447 

2636.6 

1536 

2796.8 

1491 

2715.8 

1446 

2634.S 

1535 

2795 

1490 

2714 

1445 

2633 

1534 

2793.2 

1489 

2712.2 | 

1444 

2631.2 

1533 

2791 4 

1488 

2710.4 

1443 

2629.4 

1532 

2789.6 

1487 

2708.6 

1442 

2627.6 

1531 

2787.8 

1486 

2706.8 

1441 

2625.8 

1530 

2785 

1485 

2705 

1440 

2624 

1529 

2784.2 

1484 

2703.2 

1439 

2622.2 

1528 

2782.4 

1483 

2701.4 

1438 

2620.4 

1527 

2780.6 

1482 

2699.6 

1437 

2618.6 

1526 

2778.8 I 

1481 

2697.8 

1436 

2616.8 

1525 

2777 

1480 

2696 

1435 

2615 

1524 

2775.2 

1479 

2694.2 

1434 

2613.2 

1523 

2773.4 

1478 

2692.4 

1433 

2611.4 

1522 

2771.6 

1477 

2690.6 

1432 

2609.6 

1521 

2769.8 

1476 

2688.8 

1431 

2607.8 

1520 

2768 

1475 

2687 

1430 

2606 

1519 

2766.2 

1474 

2685.2 

1429 

2604.2 

1518 

2764.4 

1473 

2683.4 

1428 

2602.4 

1517 

2762.6 

1472 

2681.6 

1427 

2600.6 

1516 

2760.8 

1471 

2679.8 

1426 

2598.8 

1515 

2759 

1470 

2678 

1425 

2597 

1514 

2757.2 

1469 

2676.2 

1424 

2595.2 

1513 

2755.4 

146S 

2674.4 

1423 

2593.4 

1512 

2753.6 

1467 

2672.6 

1422 

2591.6 

1511 

2751.8 

1466 

2670.8 

1421 

2589.8 

1510 

2750 

1465 

2669 

1420 

2588 

1509 

2748.2 

1464 

2667.2 

1419 

2586.2 

1508 

2746.4 

1463 

2665.4 

1418 

2584.4 

1507 

2744.6 

1462 

2663.6 

1417 

2582.6 

1506 

2742.8 

1461 

2661.8 

1416 

2580.8 

1505 

2741 

1460 

2660 

1415 

2579 

1504 

2739.2 

1459 

2658.2 

1414 

2577.2 

1503 

2737.4 

1458 

2656.4 

1413 

2575.4 

1502 

2735.6 

1457 

2654.6 

1412 

2573.6 

1501 

2733.8 

1456 

2652.8 

1411 

2571.8 


146 





































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


Comparison of Centigrade and Fahrenheit 


Thermometers—Continued 


Centi¬ 

grade 

Fahren¬ 

heit 

Centi¬ 

grade 

1 

Fahren¬ 

heit 

Centi¬ 

grade 

Fahren¬ 

heit 

1410 

2570 

1320 

2408 

870 

1598 

1409 

2568.2 

1310 

2390 

860 

1580 

1408 

2566.4 

1300 

2372 

850 

1562 

1407 

2564.6 

1290 

2354 

840 

1544 

1406 

2562.8 

1280 

2336 

830 

1526 

1405 

2561 

1270 

2318 

820 

1508 

1404 

2559.2 

1260 

2300 

810 

1490 

1403 

2557.4 

1250 

2282 

800 

1472 

1402 

2555.6 

1240 

2264 

790 

1454 

1401 

2553.8 

1230 

2246 

780 

1436 

1400 

2552 

1220 

2228 

770 

1418 

1399 

2550.2 

1210 

2210 

760 

1400 

1398 

2548.4 

1200 

2192 

750 

1382 

1397 

2546.6 

1190 

2174 

740 

1364 

1396 

2544.8 

1180 

2156 

730 

1346 

1395 

2543 

1170 

2138 

720 

1328 

1394 

2541.2 

1160 

2120 

710 

1310 

1393 

2539.4 

1150 

2102 

700 

1292 

1392 

2537.6 

1140 

2084 

690 

1274 

1391 

2535.8 

1130 

2066 

680 

1256 

1390 

2534 

1120 

2048 

670 

1238 

1389 

2532.2 

1110 

2030 

660 

1220 

1388 

2530.4 

1100 

2012 

650 

1202 

1387 

2528.6 

1090 

1994 

640 

1184 

1386 

2526.8 

1080 

1976 

630 

1166 

1385 

2525 

1070 

1958 

620 

1148 

1384 

2523.2 1 

1060 

1940 

610 

1130 

1383 

2521 4 

1050 

1922 

600 

1112 

1382 

2519.6 

1040 

1904 

590 

1094 

1381 

2517.8 

1030 

1886 

580 

1076 

1380 

2516 

1020 

1868 

570 

1058 

1379 

2514.2 

1010 

1850 

560 

1040 

1378 

2512.4 

1000 

1832 

550 

1022 

1377 

2510.6 

990 

1814 

540 

1004 

1376 

2508.8 

980 

1796 

530 

986 

1375 

2507 

970 

1778 

520 

968 

1374 

2505.2 

960 

1760 

510 

950 

1373 

2503.4 

950 

1742 

500 

932 

1372 

2501.6 

940 

1724 

490 

914 

1371 

2499.8 

930 

1706 

480 

896 

1370 

2498 

920 

1688 

470 

878 

1360 

2480 

910 

1670 

460 

860 

1350 

2462 

900 

1652 

450 

842 

1340 

2444 

890 

1634 

440 

824 

1330 : 

2426 

II 

880 

1616 

430 

806 








































COMPARISON OF CENTIGRADE AND FAHRENHEIT 


Centi¬ 

grade 

Fahren¬ 

heit 

Centi¬ 

grade 

Fahren¬ 

heit 

Centi¬ 

grade 

Fahren¬ 

heit 

420 

410 

400 

390 

380 

788 

770 

752 

734 

716 

220 

210 

200 

190 

180 

428 

410 

392 

374 

356 

20 

10 

0 

1 

2 

68 

50 

32 

30.2 

28.4 

370 

360 

350 

340 

330 

698 

680 

662 

644 

626 

170 

160 

150 

140 

130 

338 

320 

302 

284 

266 

3 

4 

5 

6 

7 

26.6 

24.8 

23 

21.2 

19.4 

320 

310 

608 

590 

120 

110 

248 

230 

8 

9 

17.6 

15.8 

300 

290 

280 

572 

554 

536 

100 

90 

80 

212 

194 

176 

10 

11 

12 

14 

12.2 

10.4 

270 

518 

70 

158 

13 

8.6 

260 

500 

60 

140 

14 

6.8 

250 

482 

50 

122 

15 

5 

240 

464 

40 

104 

16 

3.2 

230 

446 

30 

86 

17 

1.4 





18 

0.4 


Zero in Centrigrade is the freezing point of water. 

1 degree Centrigrade equals If degrees Fahrenheit. 
To change degrees Centrigrade to Fahrenheit, multi¬ 
ply by 9, divide by 5 and add 32. 

To change degrees Fahrenheit to Centrigrade, sub¬ 
tract 32, divide by 9 and multiply by 5. 


148 





















































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


Circumferences and Areas of Circles 


FROM 1-64 TO 50 


Diam. 

Circum. 

Area 

Diam. 

Circum. 

Area 

1 

64 

.04909 

.000192 

4 

12.5664 

12.5664 

1 

32 

.09818 

.000767 

4 X 

12.9591 

13.3641 

1 

16 

.19635 

.003068 

4 X 

13.3518 

14.1863 

X 

.3927 

.012272 

4^ 

13.7445 

15.033 

3 

16 

.589 

.027612 

4H 

14.1372 

15.9043 

X 

.7854 

.049087 

4 X 

14.5299 

16.8002 

5 

16 

.98175 

.076699 


14.9226 

17.7206 

X 

1.1781 

.110447 


15.3153 

18.6555 

7 

16 

1.37445 

.15033 




X A 

1.5708 

.19635 

5 

15.708 

19.635 

9 

16 

1.76715 

.248505 

5X 

16.1007 

20.629 

X 

1.9635 

.306796 

5H 

16.4934 

21.6476 

11 

16 

2.15985 

.371224 

5X 

16.8861 

22.6907 

% 

2.3562 

.441787 

5A 

17.2788 

23.7583 

13 

16 

2.55255 

.518487 

5 X 

17.6715 

24.8505 

X 

2.7489 

.601322 

5X 

18.0642 

25.9673 

1 5 

16 

2.94525 

.690292 

5 7 A 

18.4569 

27.1086 

1 

3.1416 

. 7854 

6 

18.8496 

28.2744 

IX 

3.5343 

. 99402 

6 X 

19.2423 

29.4648 

1 X 

3.927 

1.2272 

6M 

19.635 

30.6797 

m 

4.3197 

1.4849 

6 X 

20.0277 

31.9191 

IX 

4.7124 

1.7671 

6A 

20.4204 

33.1831 

IX 

5.1051 

2.0739 

6 X 

20.8131 

34.4717 

m 

5.4978 

2.4053 

6H 

21.2058 

35.7848 

i X 

5.8905 

2.7612 

6 X 

21.5985 

37.1224 

2 

6.2832 

3.1416 

7 

21.9912 

38.4846 

2X 

6.6759 

3.5466 

7A 

22.3839 

39.8713 

2 X 

7.0686 

3.9761 

7 X A 

22.7766 

41.2826 

2Vs 

7.4613 

4.4301 

7 X 

23.1693 

42.7184 

2 y 2 

7.854 

4.9087 

7 X 

23.562 

44.1787 

2Vs 

8.2467 

5.4119 

7 A 

23.9547 

45.6636 

2X 

8.6394 

5.9396 

7X 

24.3474 

47.1731 

2 7 A 

9.0321 

6.4918 

7Vs 

24.7401 

48.7071 

3 

9.4248 

7.0686 

8 

25.1328 

50.2656 

3 l A 

9.8175 

7.6699 

8 X A 

25.5255 

51.8487 

3X 

10.2102 

8.2958 

8X 

25.9182 

53.4563 

3 H 

10.6029 

8.9462 

8X 

26.3109 

55.0884 

3'A 

10.9956 

9.6211 

8A 

26.7036 

56.7451 

3 X 

11.3883 

10.3206 

8 X 

27.0963 

58.4264 

3% 

11.781 

11.0447 

8 3 4 

27.489 

60.1322 

3Vs 

12.1737 

1.7933 

8Vs 

27.8817 

61.8625 









































Harbison-Walker 


Refractories Co., Pittsburgh, Pa. 


Circumferences and Areas of Circles 

CONTINUED 


Diam. 


9 

9 % 
9% 

9 % 
9% 
9% 
9% 
9% 

10 

10 % 

10 % 

10 % 
10 % 
10 % 
10 % 
10 % 

11 

11 Vs 

n % 
11 % 
n% 
11 % 

11 % 
11 % 

12 

12% 

12 % 

12 % 

12 % 

12 % 

12 % 

12 % 

13 

13% 

13% 

13% 

13% 

13% 

13% 

13% 

14 

14% 

14% 

14% 

14% 

14% 

14% 

14% 


Circum. 


Area 


Circum. 


28.2744 
28.6671 
29.0598 
29.4525 
29.8452 
30.2379 
30.6306 
31.0233 

31.416 
31.8087 
32.2014 
32.5941 
32.9868 
33.3795 
33.7722 
34.1649 

34.5576 
34.9503 
35.343 
35.7357 
36.1284 
36.5211 
36.9138 
37.3065 

37.6992 
38.0919 
38.4846 
38.8773 
39.27 
39.6627 
40.0554 
40.4481 

40.8408 
41.2335 
| 41.6262 

42.0189 
42.4116 
42.8043 
43.197 
43.5897 

! 43.9824 

44.3751 
| 44.7678 

45.1605 
45.5532 
45.9459 
46.3386 
46.7313 


63.6174 
65.3968 
67.2008 
69.0293 
70.8823 
72.7599 
74.6621 
76.5888 

78.54 
80.5158 
82.5161 
84.5409 
86.5903 
88.6643 
90.7628 
92.8858 

95.0334 
97.2055 
99.4022 
101.6234 
103.8691 
106.1394 
108.4343 
110.7537 

113.098 

115.466 

117.859 

120.277 

122.719 

125.185 

127.677 

130.192 

132.733 

135.29/ 

137.887 

140.501 

143.139 

145.802 

148.49 

151.202 

153.938 

156.7 

159.485 

162.296 

165.13 

167.99 

170.874 

173.782 


47.124 
47.5167 
47.9094 
48.3021 
48.6948 
49.0875 
49.4802 
49.8729 

50.2656 
50.6583 
51.051 
51.4437 
51.8364 
52.2291 
52.6218 
53.0145 

53.4072 
53.7999 
54.1926 
54.5853 
54.978 
55.3707 
55.7634 
56.1561 

56.5488 
56.9415 
57.3342 
57.7269 
58.1196 
58.5123 
58.905 
59.2977 

59.6904 
60.0831 
60.4758 
60.8685 
61.2612 
61.6539 
62.0466 
62.4393 

62.832 
63.2247 
63.6174 
64.0101 
64.4028 
64.7955 
j 65.1882 
. 65.5809 


176.715 

179.673 

182.655 
185.661 
188.692 
191.748 
194.828 
197.933 

201.062 
204.216 
207.395 
210.598 
213.825 
217.077 
220.354 

223.655 

226.981 

230.331 

233.906 

237.105 

240.529 

243.977 

247.45 

250.948 

254.47 
258.016 
261.587 
265.183 
268.803 
272.448 
276.117 
279.811 

283.529 

287.272 

291.04 

294.832 

298.648 

302.489 

306.355 

310.245 

314.16 
318.099 
322.063 
326.051 
330.064 
334.102 
338.164 
342.25 








































HaRBISO.m-\ v/ALKER REFRACTORIES Co., PITTSBURGH, Pa. 


Circumferences and Areas of Circles 


continued 


Diam. 

Circum. 

I 

Area 

Diam. 

Circum. 

Area 

21 

65.9736 

346.361 

1 27 

84.8232 

572.557 

21 % 

66.3663 

350.497 

27% 

85.2159 

577.87 

21% 

66.759 

354.657 

27% 

85.6086 

583.209 

21% 

67.1517 

358.842 

27% 

86.0013 

588.571 

21% 

67.5444 

363.051 

27% 

86 .394 

593.959 

21% 

67.9379 

367.285 

27% 

86.7867 

599.371 

21 M 

68.3298 

371.543 

27% 

87.1794 

604.807 

21J4 

68.7225 

375.826 

27% 

87.5729 

610.268 

22 

69.1152 

380.134 

28 

87.9648 

615.754 

22 J 4 

69.5079 

384.466 

28% 

88.3575 

621.264 

22% 

69.9006 

388.822 

28% 

88.7502 

626.798 

22% 

70.2933 

393.203 

28% 

89.1429 

632.357 

22 34 

70.686 

397.609 

28% 

89.5356 

637.941 

22^4 

71.0787 

402.038 

28% 

89.9283 

643.549 

2234 

71.4714 

406.494 

28% 

90.321 

649.182 

22 J4 

71.8641 

410.973 

28% 

90.7137 

654.84 

23 

72.2568 

415.477 

29 

91.1064 

660.521 

23^4 

72.6495 

420.004 

29% 

91.4991 

666.228 

23% 

73.0422 

424.558 

29% 

91.8918 

671.959 

23% 

73.4349 

429.135 

29% 

92.2845 

677.714 

2334 

73.8276 

433.737 

29% 

92.6772 

683.494 

23^4 

74.2203 

438.364 

29% 

93.0699 

689.299 

23 54 

74.613 

443.015 

29% 

93.4626 

695.128 

2334 

75.0057 

447.69 

29% 

93.8553 

700.982 

24 

75.3984 

452.39 

30 

94.248 

706.86 

2434 

75.7911 

457.115 

30% 

94.6407 

712.763 

2434 

76.1838 

461.864 

30% 

95.0334 

718.69 

2434 

76.5765 

466.638 

30% 

95.4261 

724.642 

24 *4 

76.9692 

471.436 

30% 

95.8188 

730.618 

24 % 

77.3619 

476.259 

30% 

96.2115 

736.619 

2454 

77.7546 

481.107 

30% I 

96.6042 

742.645 

2434 

78.1473 

485.979 

30% 

96.9969 

748.695 

25 

78.54 

490.875 

31 

97.3896 

754.769 

2534 

78.9327 

495.796 

31% 

97.7823 

760.869 

2534 

79.9254 

500.742 

31% 

98.175 

766.992 

2554 

79.7181 

505.712 

31% 

98.5677 

773.14 

2554 

80.1108 

510.706 

31% 

98.9604 

779.313 

2554 

80.5035 

515.726 

31% 

99.3531 

785.51 

2554 

80.8962 

520.769 

31% 

99.7458 

791.732 

2554 

81.4889 

525.838 

31% 

100.1385 

797.979 

26 

81.6816 

530.93 

32 

100.5312 

804.25 

2654 

82.0743 

536.048 

32% 

100.9239 

810.545 

2654 

82.476 

541.19 

32% 

101.3166 

816.865 

2654 

82.8597 

546.356 

32% 

101.7093 

823.21 

2634 

83.2524 

551 547 

32% 

102.102 

829.579 

2654 

83.6451 

556.763 

32% 

102.4947 

835.972 

2654 

84.0378 

562.003 

32% 

102.8874 

842.391 

2654 

84.4305 

567.267 

| 

32% 

103.2801 

848.833 


151 


















































Diam. 


33 

33 % 

33% 

33 % 

33% 

33% 

33% 

33 % 

34 
34% 
34 % 
34% 
34 % 

34 % 

34 M 
34% 

35 
35% 

35 % 
35 % 
35 % 

35% 
35% 
35 % 

36 
36% 
36% 
36% 
36% 
36% 
36% 
36% 

37 

37% 

37% 

37% 

37% 

37% 

37% 

37% 

38 
38% 
38% 
38% 
38% 
38% 
38% 
38% 


CONTINUED 


Circum. 

Area 

Diam. 

Circum. 

Area 

103 673 

855.301 

39 

122.522 

1194.593 

104 065 

861.792 

39% 

122.915 

1202.263 

104 458 

86S.309 

39% 

123.308 

1209.958 

104 851 

874.85 

39% 

123.7 

1217.677 

105 344 

881.415 

39% 

124.093 

1 22o.42 

105 636 

888.005 

39% 

124.486 

1233.188 

106 029 

894.62 

39% 

124.879 

1240.981 

106.422 

901.259 

39% 

125.271 

1248.798 

106 814 

907.922 

40 

125.664 

1256.64 

107 207 

914.611 

40% 

126.057 

1264.51 

107.6 

921.323 

40% 

126.449 

1272.4 

107 992 

928.061 

40% 

126.842 

1280.31 

108.385 

934.822 

40% 

127.235 

12$S.25 

108.778 

941.609 

40% 

127.627 

1296.22 

109.171 

948.42 

40% 

128.02 

1304.21 

109.563 

955.255 

40% 

128.413 

1312.22 

109 956 

962.115 

41 

128.806 

1320.26 

110.349 

969. 

41% 

129.198 

1328.32 

110.741 

975.909 

41% 

129.591 

1336.41 

111.134 

982.842 

41% 

129.984 

1344.52 

111 527 

989.8 

41% 

130.376 

1352.66 

111.919 

996.783 

41% 

130.769 

1360.82 

112.312 

1003.79 

41% 

131.162 

1369. 

112.705 

1010.822 

41% 

131.554 

1377.21 

113.098 

1017.878 

42 

131.947 

1385.45 

113.49 

1024.96 

42% 

132.34 

1393.7 

113.883 

1032.065 

42% 

132.733 

1401.99 

114.276 

1039.195 

42% 

133.125 

1410.3 

114.668 

1046.349 

42% 

133.518 

| 1418.63 

115.061 

1053.528 

42% 

133.911 

1426.99 

115.454 

1060.732 

42% 

134.303 

i 1435.37 

115.846 

1067.96 

42% 

134.696 

1443.77 

116.239 

1075.213 

43 

135.089 

1452.2 

116.632 

1082.49 

43% 

135.481 

1460.66 

117.025 

1089.792 

43% 

135.874 

| 1469.14 

117.417 

1097.118 

43% 

136.267 

1 1477.64 

117.81 

1104.469 

43% 

136.66 

| 1486.17 

118.203 

1111.844 

43% 

137.052 

1494.73 

118.595 

1119.244 

43% 

137.445 

1503.3 

118.988 

1126.669 

43% 

137.838 

1511.91 

119.381 

1134.118 

44 

138.23 

1520.53 

119.773 

1141.591 

44% 

138.623 

1529.19 

120.166 

1149.089 

44% 

139.016 

1537.86 

120.559 

1156.612 

44% 

139.408 

1546.56 

120.952 

1164.159 

44% 

139.801 

1555.29 

121.344 

1171.731 

44% 

140.194 

1564.04 

121.737 

1179.327 

44% 

140.587 

1572.81 

122.13 

1186.948 

44% 

140.979 

1581.61 


























































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


Circumferences and Areas of Circles 

continued 


Diam. 

Circum. 

Area 

45 

141.372 

1590.43 

45 % 

141.765 

1599.28 

45% 

142.157 

1608.16 

45% 

142.55 

1617.05 

45 % 

142.943 

1625.97 

45% 

143.335 

1634.92 

45% 

143.728 

1643.89 

45% 

144.121 

1652.89 

4G 

144.514 

1661.91 

46% 

144.906 

1670.95 

46% 

145.299 

1680.02 

46% 

145.692 

1689.11 

46% 

146.084 

1698.23 

46% 

146.477 

1707.37 

46% 

146.87 

1716.54 

46 % 

147.262 

1725.73 

47 

147.655 

1734.95 

47% 

148.048 

1744.19 

47 % 

148.441 

1753.45 

47% 

148.833 

1762.74 

47% 

149.226 

1772.06 

47% 

149.619 

1781.4 

47% 

150.011 

1790.76 

47% 

150.404 

1800.15 


Diam. 

Circum. 

Area 

48 

150.797 

1809.56 

48% 

151.189 

1819. 

48% 

151.582 

1828.46 

48% 

151.975 

1837.95 

4814 

152.368 

1847.46 

4854 

152.76 

1856.99 

48 % 

153.153 

1866.55 

48 % 

153.546 

1876.14 

49 

153.938 

1885.75 

49% 

154.331 

1895.38 

49% 

154.724 

1905.04 

49% 

155.116 

1914.72 

49% 

155.509 

1924.43 

49% 

155.902 

1934.16 

49% 

156.295 

1943.91 

49% 

156.687 

1953.69 

50 

157.08 

1963.5 


153 






























Harbison-Walker Refractories Co., Pittsburgh, Pa. I 

TABLE 

FOR CIRCLE BRICK 

| 

FOR 

LENGTH OF 

CHORD MULTIPLY SINE BY DIAMETER 

No. to 
Circle 

Sine of 
Half Angle 

1 1 

Diameter 
"or 9" Chord 

No. to 
Circle 

Sine of 
Half Angle 

Diameter 
or 9" Chord 

5 

.58779 

15.311" 

28 

.11196 

80.385" 

6 

.50000 

18.000" 

29 

.10811 

83.248" 

7 

.43386 

20.740" 

30 

.10453 

86.099" 

8 

.38268 

23.518" 

31 

.10044 

89.605" 

9 

.34202 

26.314" 

32 

.09802 

91.818" 

10 

.30902 

29.124" 

33 

.09507 

94.667" 

11 

.28173 

31.945" 

34 

.09225 

97.560" 

12 

.25882 

34.773" 

35 

.08965 

100.390" 

13 

.23932 

37.606" 

36 

.08716 

103.257" 

14 

.22251 

40.447" 

37 

.08481 

106.119" 

15 

.20791 

43.287" 

38 

.08258 

108.985" 

16 

.19509 

46.132" 

39 

.08046 

111.856" 

17 

CO 

CM 

CO 

T—H 

48.833" 

40 

.07846 

114.708" 

18 

.17365 

51.828" 

41 

.07655 

117.570" | < 

19 

.16459 

54.681" 

42 

.07472 

120.449" 

20 

.15643 

57.533" 

43 

.07300 

123.287" 

21 

.14904 

60.386" 

44 

.07136 

127.102" 

22 

.14230 

63.246" 

45 

.06976 

129.014" 

23 

.13617 

66.094" 

46 

.06825 

131.868" 

24 

.13053 

68.949" 

47 

.06679 

134.750" 

25 

.12534 

71.805" 

48 

.06540 

137.614" 

26 

.12054 

74.664" 

49 

.06407 

140.471" 

27 

.11609 

77.526" 

50 

.06279 

143.334" 



154 




















Harbison-Walker Refractories Co., Pittsburgh, Pa. 

WEIGHTS OF VARIOUS MATERIALS 


Average 

Material 

Per Cu. Ft. 


Pounds 

Brick 


Common red. 

100 

Fire clay. 

150 

Silica. 

128 

Chrome. 

175 

Magnesia as brick or fused in furnace. 

160 

Cement 


Portland. 

78 

Hydraulic. 

60 

Fine Ground Clays, Silica Cement, Etc. 

Fire clay. 

85 

Silica cement. 

75 

Magnesia cement. 

127 

Chrome cement. 

135 

Grain magnesite (as shipped). 

112 

Coal and Coke 


Anthracite. 

60 

Bituminous. 

49 

Charcoal. 

18.5 

Coke. 

26.3 

Concrete 


Cement, fine. 

137 

Rubble, coarse. 

119 

Earth 


Loam, dry, loose. 

76 

Loam, packed. 

95 

Loam, soft, loose mud. 

108 

Loam, dense mud. 

125 

Glass 


Common window. 

157 

Plate . 

172 

Flint. 

192 

Floor or skylight. 

158 

Grain 


Corn. 

45 

Oats. 

24 

Wheat. 

48 

Lime 


Quick, loose lumps. 

53 

Quick, fine. 

75 

Stone, large rocks. 

168 

Stone, irregular lumps. 

96 

Masonry 


Granite or limestone. 

165 

Mortar, rubble. 

154 

Drv . 

138 

Sandstone, dressed. 

144 

Metals 


Aluminum . 

166 

Brass cast . 

524 

Bronze . 

534 

Copper, cast. 

537 

Copper, rolled or wire. 

555 

Iron cast . 

450 

Iron, wrought. 

482 



155 

























































Harbison-Walker Refractories Co., Pittsburgh, Pa. 

WEIGHTS OF VARIOUS MATERIALS 


CONTINUED 

Material 


Metals —Continued 

Lead, cast. 

Lead, rolled. 

Steel, cast. 

Steel, rolled. 

Tin, cast. 

Zinc, cast. 

Oils 

Engine. . . .. 

Crude. 

Petroleum. 

Gasoline. 

Rock 

Chalk. 

Granite. .. 

Gypsum. 

Sandstone.. 

Pumice stone. 

Quartz. 

Salt, coarse. 

Salt, fine. 

Shales. 

Slate, American. 

Sand 

Dry and loose. 

Dry and packed. 

Wet and packed. 

Gravel packed. 

Water 

Water as ice. 

Water at 32 degrees Fahrenheit 
Water at 212 degrees Fahrenheit 

Woods, Dry 

Apple. 

Beech. 

Birch. 

Cedar, American. 

Chestnut. 

Ebony. 

Elm. 

Hemlock. 

Hickory. 

Ironwood. 

Mahogany. 

Maple. 

Oak, live. 

Oak, white. 

Pine, white. 

Pine, yellow northern. 

Pine, yellow southern. 

Spruce. 

Walnut. 


Average 
Per Cu. Ft. 
Pounds 


708 

711 

490 

495 

459 

438 


55 

48 

55 

43 


145 

165 

143 

144 
57 

165 

45 

49 

162 

175 


100 

110 

130 

118 


58.7 

62.4 

59.6 


48 
43 
45 
35 
41 
76 
35 
25 
53 

114 

35 to 53 

49 
59 

50 
25 
34 
45 
25 






































































Harbison-Walker Refractories Co., Pittsburgh, Pa. 


Decimals of an Inch for Each 1-64th 


1-64 

.015625 

1-32 

.03125 

3-64 

.046875 

1-16 

.0625 

5-64 

.078125 

3-32 

.09375 

7-64 

.109375 

1-8 

.125 

9-64 

.140625 

5-32 

.15625 

11-64 

.171875 

3-16 

.1875 

13-64 

.203125 

7-32 

.21875 

15-64 

.234375 

1-4 

.250 

17-64 

.265625 

9-32 

.28125 

19-64 

.296875 

5-16 

.3125 

21-64 

.328125 

11-32 

.34375 

23-64 

.359375 

3-8 

.375 

25-64 

.390625 

13-32 

.40625 

27-64 

.421875 

7-16 

.4375 

29-64 

.453125 

15-32 

.46875 

31-64 

.484375 

1-2 

.500 


33-64 

.515625 

17-32 

.53125 

35-64 

.546875 

9-16 

.5625 

37-64 

.578125 

19-32 

.59375 

39-64 . ' . 

.609375 

5-8 . 

.625 

41-64 

.640625 

21-32 

.65625 

43-64 

.671875 

11-16 

.6875 

45-64 

.703125 

23-32 

.71875 

47-64 

.734375 

3-4 

.75 

49-64 

.765625 

25-32 

.78125 

51-64 

.796875 

13-16 

.8125 

53-64 

.828125 

27-32 

.84375 

55-64 

.859375 

7-8 

.875 

57-64 

.890625 

29-32 

.90625 

59-64 

.921875 

15-16 

.9375 

61-64 

.953125 

31-32 

.96875 

63-64 

.984375 

1 

1. 


157 



















Harbison-Walker Refractories Co., Pittsburgh, Pa 


INDEX 


General Introduction 


Page 
. 3. 4 


STANDARD SHAPES, ILLUSTRATIONS OF 


40 


41, 


9-Inch Series—Fire Clay and Silica . 
Blast furnace, 9-inch and 13^-inch shapes 
Blast furnace, bottom blocks 
Blast furnace, gas flue arch 
Bridge blocks . 

Cement kiln shapes 
Chrome shapes 
Coke oven shapes . 

Converter bottom blocks 
Cupola blocks 
Engine tile 

Glass tank shapes, silica 
series 

Glass tank shapes, silica, 12-inch, 3 
Hot blast stoves, hexagon shapes 
Hot blast stoves 
Magnesia shapes . 

Malleable furnace shapes 
Pottery kiln shapes 
Recuperator flue tile 
Siemens crucible furnace 
Tile, regenerator . 

Tile, stock hole 


79, 80, 8 


12-inch and 13^-inch, 


nch series 


83 


84, 


45 

85 


2^-inch 


42, 43, 44 


26-31 
38, 39 
. 61 
. 39 

. 32 

46. 47 
. 51 

86, 87 
49 
31, 32 
. 50 

35, 36 
34. 35 
. 37 

62-77 
52, 53 
. 33 

. 33 

. 48 

97, 99 
. 44 

. 32 


HARBISON-WALKER REFRACTORIES COMPANY’S 
WORKS, PRODUCTS, BRANDS AND SHAPES 



Harbison-Walker Company 

Fire clay, list of standard shapes and brands 
Silica, list of standard shapes and brands 

East Chicago Works—Announcement 
W-Star silica, list of standard shapes 

Magnesia and Chrome Works 
Magnesite and chrome ore . 

Magnesia brick. 

Magnesia brick, list of standard shapes 

Chrome ore. 

Chrome brick. 

Chrome brick, list of standard shapes 

Clearfield Fire Brick Works 

Fire clay, list of standard shapes 


. 5, 6 

7 

8 
9 

10-14 
11 
12 
14 
11 

13 

14 

18 
19 
































HARBISON-W ALKER REFRACTORIES Co., PITTSBURGH, Pa. 

I N DEX — Continued 

Page 

Clinton County Fire Brick Works.24 

Fire clay, list of standard shapes ..... 25 

Philipsburg Fire Brick Works. 20 

Fire clay, list of standard shapes ...... 20 

Portsmouth Harbison-Walker Works. .... 15 

Fire clay, list of standard shapes and brands . . 16, 17 

Reese Clay and Silica Brick Works ...... 21 

Fire clay, list of standard shapes.22 

Silica, list of standard shapes.23 

VARIOUS FURNACES, ILLUSTRATIONS OF AND 
INFORMATION ON 

Blast Furnaces. 38, 39, 54-61 

9-inch and 13^-inch lining brick.38, 39 

Bottom blocks.55, 61 

Records.56-57 

Cut of furnace.60 

Hot Blast Stoves .37 f 62-77 

Hexagon shapes . 37 

Cuts of stoves in general use.64-77 

Boiler Brick.108-119 

Coke Oven Brick.78-88 

Standard shapes.40, 41 

Bee-hive oven, cut of.79 

By-product ovens, cuts of various.81-88 

Long or Belgian oven, cut of.80 

Cement Kiln, Standard Rotary.107 

Copper Converter.104 

Copper Smelting, Reverberatory Furnace . . . 102-104 

Cupola . «.91 

Glass Tank, Producer Gas.106 

Gas Retort.120, 121 

Heating Furnace, Coal Fired.95 

Heating Furnace, Gas Fired.100 

Lime Kiln.105 

Malleable Furnace.89, 90 

Open Hearth Furnace.92 


159 
























| N DEX—CONTINUED 

Puddling Furnace. 

Siemens Crucible Furnace. 

Siemens Crucible Furnace, Our Plan 
Soaking Pit. 


Page 
. 101 

96, 97 

98, 99 

93, 94 


TABLES AND MISCELLANEOUS 

General Information About Fire Brick 

Brick Tables. 

Arch, 9-inch .... 

Arch Magnesite 
Blast furnace, bottom blocks 
Blast furnace, gas flue arch 
Circle, 9-inch . 

Cupola blocks 
Key, 9-inch 
Key, 9 x 6-inch 
Key, 13Mrinch 
Key, magnesite and chrome 
Wedge, 9-inch. 

Wedge, silica, 12-inch, 214-inch series 
Wedge, silica, 12-inch, 3-inch series 
Wedge, magnesite .... 

Wedge, chrome .... 


DATA 


125 

128 


. 122 

123-140 
. 124 
. 138 
. 133 
. 132 
. 136 
. 132 
126, 127 
130, 131 
129, 130 
. 137 
. 123 
. 134 
. 135 
. 139 
. 140 


Various Tables 

Circle brick, table for determining length of chord 
Circles, circumference and area of . 

Decimals of an inch for each g^th . 

Seger cones, fusing point of ... 

Temperatures, Centigrade and Fahrenheit 
Temperatures, melting point of various materials 
Temperatures, table for determining by color 
Temperatures, iron and steel in various stages of manu 

facture . 

Weights of various materials .... 


149- 


154 
153 
. 157 
. 143 
144-148 
. 141 
. 142 

141-142 
155, 156 


0 50 


160 









































_ - - A' - 0 N C,- ,, ^ 

-f a N * * 

" *o K ® 

«> 





> it-p - - s, 0 

\; *»»• v°\< •. ,**'> *••'*'./*'•• 

/, C‘ J. • r „ Cl « 

' +* /V r. 

^ $ - 


*' S-/'% 

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